battery TOYOTA PRIUS 2004 2.G Repair Manual

313
AUXILIARY BATTERY
Open voltage at 20C (68 F):
12.6 − 12.8 V Fully charged
12.2 − 12.4 V Half charged
11 . 5 − 11.9 V Discharged
[Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off]
Charging rates: 3.5 A max.
HYBRID TRANSAXLE
Fluid capacity (drain and refill),
L (qt., Imp. qt.): 3.6 (3.8, 3.2)
Fluid type: “Toyota Genuine ATF WS” or
equivalent BRAKES
Minimum pedal clearance when depressed
with the force of 196 N (20 kgf, 44 lbf)
with the traction motor running, mm (in.):
101.0 (3.98)
Pedal free play, mm (in.): 1 − 4 (0.04 − 0.16)
Parking brake adjustment when depressed
with the force of 294 N (30 kgf, 66 lbf): 6 − 9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Tires
Tire size and inflation pressure:
Tire size kPa (kgf/cm
2 or ba r, ps i )
Standard Front P185/65R15 86S
240 (2. 4, 35)
Rear
P185/65R15 86S 230 (2. 3, 33)
Spare T125/70D16 96M
420 (4. 2, 60)
Wheel size: Standard 15 x 6JJ
S par e 16 x 4T
Wheel nut torque, N·m (kgf·m,
ft·lbf): 103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires
or replacing wheels), see
“Checking tire inflation pres-
sure” through “Aluminum
wheel precautions”, page
289 through 296.

315
22. IGN 7.5 A: Hybrid system, hybrid ve-
hicle immobilizer system, SRS air bags
23. SPARE 30 A: Spare
24. SPARE 15 A: Spare
25. DRL 7.5 A: Daytime running light sys-
tem
26. HLP LO RH 15 A (Vehicles with dis- charged headlight) or 10 A (Vehicles
with halogen headlight): Right−hand
headlight (low beam)
27. HLP LO LH 15 A (Vehicles with dis- charged headlight) or 10 A (Vehicles
with halogen headlight): Left−hand
headlight (low beam)
28. HLP HI RH 10 A: Right−hand head-
light (high beam)
29. HLP HI LH 10 A: Left−hand headlight
(high beam)
30. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
31. AM2 15 A: “IGN” fuse, ignition system
32. HORN 10 A: Horn
33. HEV 20 A: Hybrid system
34. P CON MAIN 7.5 A: Parking control
system, hybrid vehicle immobilizer sys-
tem 35. P CON MTR 30 A:
Parking control
system or ABS1 25 A: Anti−lock
brake system
36. ETCS 10 A: Electronic throttle control
system
37. BATT FAN 10 A: Battery cooling fan
38. HAZ 10 A: Turn signal lights, emergen-
cy flasher
39. DOME 15 A: Audio system, interior
lights, smart entry and start system,
gauge and meter, turn signal lights,
luggage room light, clock
40. ABS MAIN3 15 A: Anti−lock brake sys-
tem
41. ABS MAIN2 10 A: Anti−lock brake sys-
tem
42. ABS MAIN1 10 A: Anti−lock brake sys-
tem
43. FR FOG 15 A: Fog lights
44. CHS W/P 10 A: CHS W/P
45. AMP 30 A: Audio system
46. PTC HTR2 30 A: PTC heater
47. PTC HTR1 30 A: PTC heater
48. CDS FAN 30 A: Electric cooling fan
49. DC/DSS 5 A: Inverter and converter
50. MAIN 120 A: Hybrid system

324
Important health andsafety information about your
To y o t a
CAUTION
WARNING: Engine exhaust, some of its constitu-
ents, and a wide variety of automobile compo-
nents contain or emit chemicals known to the
State of California to cause cancer and birth de-
fects and other reproductive harm. In addition,
oils, fuels and fluids contained in vehicles as well
as waste produced by component wear contain or
emit chemicals known to the State of California
to cause cancer and birth defects or other repro-
ductive harm.
Battery posts, terminals and related accessories
contain lead and lead compounds. Wash your
hands after handling. Used engine oil contains
chemicals that have caused cancer in laboratory
animals. Always protect your skin by washing
thoroughly with soap and water.

327
Scrapping of your Toyota
The SRS airbag and seat belt pre-
tensioner devices in your Toyota
contain explosive chemicals. If the
vehicle is scrapped with the airbags
and pretensioners left as they are,
this may cause an accident such as
fire. Be sure to have the systems
of the SRS airbag and seat belt
pretensioner removed and disposed
of by the qualified service shop or
by your Toyota dealer before you
dispose of your vehicle.
CAUTION
When your vehicle or bat-
tery needs to be disposed
of, be sure to consult your
Toyota dealer. Hybrid ve-
hicle batteries must be
collected through Toyota
dealers. If your vehicle is
disposed of without dis-
mantling, someone could
receive an electric shock
by touching the high volt-
age parts of the hybrid ve-
hicle battery. If the battery
is not disposed of proper-
ly, its contents can cause
death or serious injury.
Hybrid vehicle battery
The hybrid vehicle battery has a
limited service life. Call your Toyo-
ta dealer for information about re-
cycling or disposal of hybrid ve-
hicle battery and your vehicle.

329
Precautions for useof hybrid vehicle
The vehicle has both high voltage
DC and AC systems as well as a
12volt system. DC and AC high
voltage are both very dangerous
and can cause death or serious inju-
ry, severe burns and electric shock.
In order to avoid personal in-
juries, do not touch the high
voltage cables (orange col-
ored) and their connectors.
Follow the caution labels at-
tached to the high voltage
parts.
Do not remove or replace the
high voltage parts such as
the inverter unit (located in
the engine compartment), hy-
brid vehicle battery (located
behind rear seat), etc.
Do not touch the service plug
located in the left side trim
of the luggage compartment
without hybrid system techni-
cal training. (See “Precau-
tions for use” on page 12 in
Section 12.) This component
is provided to disable the
high voltage system in case
of servicing at a Toyota deal-
er.
CAUTIONIf an accident occurs
Pull your vehicle off the road,
push the “P” position switch,
stop the hybrid system and if
the key is inserted into key
slot, remove it.
In order to avoid personal in-
juries, do not touch any high
voltage wirings and their con-
nectors, and high voltage
parts (inverter unit, hybrid ve-
hicle battery, etc.).
If some exposed electric
wires are protruding inside or
outside of your vehicle, an
electric shock may occur.
Never touch the electric
wires.
If fluid leaks or gets in some
parts of the vehicle, never
touch it because it may be
electrolyte (strong alkali) from
the hybrid vehicle battery. If
it gets into your skin or eyes,
wash off immediately with a
large amount of water, if pos-
sible, boric acid solution, and
get immediate medical atten-
tion in order to help avoid
serious injury.
If a vehicle fire occurs, extin-
guish it using a fire extin-
guisher for the exclusive use
on electric fires. Or, use a
large amount of water to pre-
vent flammable gas from be-
ing generated from the batter-
ies.

331
CAUTION
High Voltage
Your vehicle is equipped with
cables connected to parts of
the vehicle subject to high volt-
age (about 500 V at maximum).
There are some other parts that
reach high temperatures while
you drive. Never touch battery
cables (wrapped in orangecol-
ored harnesses) or their con-
nectors since they are under
high voltage and dangerous.
Caution labels are applied to
these parts to identify them.
Carefully observe the instruc-
tions on these caution labels.
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