brake TOYOTA PRIUS 2009 2.G Service Manual

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5-1. Essential information
PRIUS_U_(OM47614U)
If you think something is wrong
If you notice any of the following symptoms, your vehicle probably
needs adjustment or repair. Contact your Toyota dealer as soon as
possible.
■ Visible symptoms
●Fluid leaks under the vehicle
(Water dripping from the air cond itioning after use is normal.)
● Flat-looking tires or uneven tire wear
■ Audible symptoms
●Changes in exhaust sound
● Excessive tire squeal when cornering
● Strange noises related to the suspension system
● Pinging or other noises related to the hybrid system
■ Operational symptoms
●Engine missing, stumbling or running rough
● Appreciable loss of power
● Vehicle pulls heavily to one side when braking
● Vehicle pulls heavily to one side when driving on a level road
● Loss of brake effectiveness, s pongy feeling, pedal almost
touches the floor

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5-1. Essential information
PRIUS_U_(OM47614U)
Event data recorder
In a crash or a near car crash eventThe SRS airbag sensor assembly contains the EDR. In a crash or a
near car crash event, this device may record some or all of the follow-
ing information:
● Gasoline engine speed
● Whether the brake pedal was applied or not
● Vehicle speed
● To what extent the accelerator pedal was depressed
● Position of the transmission shift lever
● Whether the driver and front passenger wore seat belts or not
● Driver’s seat position
● SRS airbag deployment data
● SRS airbag system diagnostic data
● Front passenger’s occupant classification
The information above is intended to be used for the purpose of
improving vehicle safety performance. Unlike general data recorders,
the EDR does not record sound data such as conversation between
passengers.
Your vehicle has computers that monitor and control certain aspects
of your vehicle. These computers assi st in driving and maintaining
optimal vehicle performance.
Besides storing data useful for tr oubleshooting, there is a system to
record data in a crash or a near car crash event. This is called an
Event Data Recorder (EDR).

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When trouble arises
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PRIUS_U_(OM47614U)
5-2. Steps to take in an emergency
If a war ning light turns on or a war ning buzzer sounds...
Stop the vehicle immediately. Continuing to drive the vehicle
may be dangerous.The following warning indicates a possible problem in the brake sys-
tem. Immediately stop the vehicle in a safe place and contact your
Toyota dealer.
*:Parking brake engaged warning buzzer:
A buzzer will sound if the vehicle is driven at a speed of approximately 3 mph
(5 km/h) or more.
Warning lightWarning light/Details

(U.S.A.)

(Canada)
Brake system warning ligh t and warning buzzer* (red
indictor)
• Low brake fluid
• Malfunction in the brake system This light also comes on when the parking brake is not
released. If the light turns off after the parking brake is
fully released, the system is operating normally.
Calmly perform the following actions if any of the warning lights turn
on or flash. If a light turns on or flashes, but then turns off, this does
not necessarily indicate a malfunction in the system.

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When trouble arises
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5-2. Steps to take in an emergency
PRIUS_U_(OM47614U)
*1: This warning light is di
splayed on the touch screen.
Warning lightWarning light/Details
Vehicle stability control system warning light (if
equipped)
Indicates a malfunction in the Enhanced VSC system.

*1
Automatic headlight leveling system warning light (if
equipped) Indicates a malfunction in the automatic headlight level-
ing system.

(U.S.A.)

(Canada)
ABS warning lightMalfunction in:
• The ABS; or
• The brake assist system.
Brake system warning light (yellow indicator) Malfunction in the electronically controlled brake sys-
tem.

*1
or
*1
Electric power steering system warning lightMalfunction in the EPS (Electric Power Steering).

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When trouble arises
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5-2. Steps to take in an emergency
PRIUS_U_(OM47614U)
CAUTION
■
When the power steering warning light comes on
The steering wheel may become extremely heavy.
If the steering wheel becomes heavier than usual when operating, firmly
hold and operate it using more force than usual.
■
If the tire pressure warning light comes on
Be sure to observe the following precautions. Failure to do so could
cause loss of vehicle control and result in death or serious injury.
● Stop your vehicle in a safe place as soon as possible. Adjust the tire infla-
tion pressure immediately.
● If the tire pressure warning light comes on even after tire inflation pressure
adjustment, it is probable that you have a flat tire. Check the tires. If the
tire is flat, change to the spare tire and have the flat tire repaired by the
nearest Toyota dealer.
● Avoid abrupt maneuvering and braking. If the vehicle tires deteriorate, you
could lose control of the steering wheel or the brakes.
■
If a blowout or sudden air loss should occur
The tire pressure warning syste m may not activate immediately.

436
5-2. Steps to take in an emergency
PRIUS_U_(OM47614U)
If you have a flat tire
Remove the flat tire and replace it with the spare provided.
■Before jacking up the vehicle
●Stop the vehicle on a hard, flat surface.
● Set the parking brake.
● Push the “P” position switch
● Stop the hybrid system.
● Turn on the emergency flashers.
■ Location of the spare tire, jack and tools
ITY52P001
Wheel nut
wrench
Jack handle
Jack
Towing eyelet
Spare tire

444 5-2. Steps to take in an emergency
PRIUS_U_(OM47614U)
CAUTION
■When using the compact spare tire
●Remember that your spare tire is specifically designed for use with
your vehicle. Do not use your spare tire on another vehicle.
●Do not use two spare tires simultaneously.
●Replace the compact spare tire with a standard tire as soon as possi-
ble.
●Avoid sudden acceleration, deceleration and braking, as well as sharp
cornering.
■Speed limit when using the compact spare tire
Do not drive at speeds in excess of 50 mph (80 km/h) when a compact
spare tire is installed on the vehicle.
The compact spare tire is not designed for driving at high speeds. Failing
to observe this precaution may lead to an accident causing death or seri-
ous injury.
■When the spare tire is attached
The vehicle speed may not be correctly detected, and the following sys-
tems may not operate correctly:
●ABS & Brake assist
●Enhanced VSC
●Navigation system

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5-2. Steps to take in an emergency
PRIUS_U_(OM47614U)
If the vehicle becomes stuck
CAUTION
■When attempting to free a stuck vehicle
If you choose to rock the vehicle back and forth to free it, make sure the sur-
rounding area is clear, to avoid striking other vehicles, objects or persons.
The vehicle may also lunge forward or lunge back suddenly as it becomes
free. Use extreme caution.
■ When shifting the shift lever
Be careful not to shift the shift lever with the accelerator pedal depressed.
This may lead to unexpected rapid acceleration of the vehicle that may
cause an accident and result in death or serious injury.
NOTICE
■To avoid damaging the transmission and other components
● Avoid spinning the wheels.
● If the vehicle remains stuck after trying these procedures, the vehicle may
require towing to be freed.
Carry out the following procedures if the tires spin or the vehicle
becomes stuck in mud, dirt, or snow.
Stop the hybrid system. Set t he parking brake and push the
“P” position switch.
Remove the mud, snow, or sand from around the stuck tire.
Place wood, stones or some other material to help provide
traction under the tires.
Restart the hybrid system.
Carefully apply the accelerator to free the vehicle.STEP1
STEP2
STEP3
STEP4
STEP5

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6-1. Specifications
6
Vehicle specifications
PRIUS_U_(OM47614U)
Brakes
*1: Minimum pedal clearance when depressed with a force of 44 lbf (196 N,
20.0 kgf) while the hybrid system is operating.
*2: Parking brake pedal travel when depressed with a force of 66.0 lbf (294 N,33.0 kgf).
Pedal clearance *13.98 in. (101.0 mm) Min.
Pedal free play Less than 0.04 - 0.24 in. (1.0 - 6.0 mm)
Brake pad wear limit 0.04 in. (1.0 mm)
Parking brake pedal
travel
*26  9 clicks
Parking brake lining wear
limit 0.04 in. (1.0 mm)
Fluid type
SAE J1703 or FMVSS No. 116 DOT 3

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6-1. Specifications
6
Vehicle specifications
PRIUS_U_(OM47614U)
Warning: The temperature grades for this tire are established for a
tire that is properly inflated and not overloaded.
Excessive speed, underinflation, or
excessive loading, either sepa-
rately or in combination, can caus e heat buildup and possible tire fail-
ure.
Glossary of tire terminology
Tire related termMeaning
Cold tire inflation
pressure Tire pressure when the vehicle has been
parked for three hours or more, or has not
been driven more than 1 mile or 1.5 km under
that condition
Maximum inflation
pressure The maximum cold inflated
pressure to which a
tire may be inflated, s hown on the sidewall of
the tire
Recommended
inflation pressure Cold tire inflation pressure recommended by a
manufacturer.
Accessory weight The combined weight (in excess of those stan-
dard items which may be replaced) of trans-
mission, power steering, power brakes, power
windows, power seats, radio and heater, to the
extent that these items
are available as factory-
installed equipment (whether installed or not)
Curb weight The weight of a motor vehicle with standard
equipment, including the maximum capacity of
fuel, oil and coolant, and if so equipped, air
conditioning and additional weight optional
engine
Maximum loaded
vehicle weight The sum of:
(a) Curb weight
(b) Accessory weight
(c) Vehicle capacity weight
(d) Production options weight
Normal occupant
weight 150 lb. (68 kg) times the number of occupants
specified in the second column of Table 1
* that
follows