engine TOYOTA PRIUS 2012 3.G Repair Manual

550 5-2. Steps to take in an emergency
Check to see if the cooling fans are operating.
If the fans are operating: Wait until the high coolant temperature warning light goes
off and then stop the hybrid system.
If the fans are not operating: Stop the hybrid system immediately and call your Toyota
dealer.
After the hybrid system has
cooled down sufficiently, check
the engine coolant level and
inspect the cooling system for
leaks.
If necessary, add engine coolant
up to the “FULL” line.
Water can be used in an emer-
gency measure if engine coolant
is unavailable. (P. 566)
Have the vehicle checked at nearest Toyota dealer as soon as possi-
ble.
STEP 3
STEP 4
ITO52P130
STEP 5

5
When trouble arises
553
5-2. Steps to take in an emergency
CAUTION
■
To prevent an accident or injury when inspecting under the hood of
your vehicle
●If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot, caus-
ing serious injuries such as burns.
● Check that the indicator on the “POWER” switch and the “READY” indica-
tor are off.
● For vehicles with a hybrid system, there are times when the gasoline
engine automatically starts to run or the cooling fans suddenly start to
operate. Do not touch or approach the rotating parts of the fans, etc. Doing
so may lead to fingers, clothes or tools getting caught, resulting in injury.
● Do not loosen the coolant reservoir cap while the hybrid system and radia-
tor are hot.
Serious injury, such as burns, may result from hot coolant and steam
released under pressure.
NOTICE
■When adding engine/power control unit coolant
Wait until the hybrid system has cooled down before adding engine/power
control unit coolant.
When adding coolant, do so slowly. Adding cool coolant to a hot hybrid sys-
tem too quickly can cause damage to the hybrid system.
■ To prevent damage to the cooling system
Observe the following precautions:
●Avoid contaminating the coolant with foreign matter (such as sand or dust
etc.)
● Do not use commercially available coolant additives

562 6-1. Specifications
■Engine number
The engine number is stamped
on the engine block as shown.
Engine
Fuel
Model1.8 L 4-cylinder (2ZR-FXE)
Type4-cylinder in line, 4-cycle, gasoline
Bore and stroke 3.17  3.48 in. (80.5  88.3 mm)
Displacement 109.7 cu.in. (1798 cm3)
Valve clearance
(engine cold) Automatic adjustment
Fuel typeUnleaded gasoline only
Octane Rating
87 (Research Octane Number 91) or higher
Fuel tank capacity
(Reference)11.9 gal. (45 L, 9.9 Imp.gal.)

563
6-1. Specifications
6
Vehicle specifications
Electric motor (Traction motor)
Hybrid battery (traction battery)
Lubrication system
*: The engine oil capacity is a reference quantity to be used when changing the
engine oil. Warm up the engine and turn off the hybrid system, wait more
than 5 minutes, and check the oil level on the dipstick.
Ty p ePermanent magnet motor
Maximum output 60 kW
Maximum torque 153 ft•lbf (207 N•m, 21.1 kgf•m)
Ty p eNickel-Metal hydride battery
Voltage 7.2 V/module
Capacity6.5 Ah (3HR)
Quantity 28 modules
Overall voltage 201.6 V
Oil capacity
(Drain and refill 
reference
*)
With filter
Without filter
4.4 qt. (4.2 L, 3.7 Imp.qt.)
4.1 qt. (3.9 L, 3.4 Imp.qt.)

564 6-1. Specifications
■Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use
Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy
the following grade and viscosity.
Oil grade: ILSAC multigrade engine oil
Recommended viscosity: SAE 0W-20
SAE 0W-20 is the good choice
for good fuel economy and good
starting in cold weather.
If SAE 0W-20 is not available,
SAE 5W-20 oil may be used.
However, it must be replaced
with SAE 0W-20 at the next oil
change.
Oil viscosity (0W-20 is explained here as an example):
• The 0W in 0W-20 indicates the characteristic of the oil which allowscold startability. Oils with a lower value before the W allow for easier
starting of the engine in cold weather.
• The 20 in 0W-20 indicates the viscosity characteristic of the oil when
the oil is at high temperature. An oil with a higher viscosity (one with a
higher value) may be better suited if the vehicle is operated at high
speeds, or under extreme load conditions.
Outside temperature

566 6-1. Specifications
Cooling system
Ignition system
Capacity
Gasoline
engine
Without an exhaust heat recovery system
6.9 qt. (6.5 L, 5.7 Imp.qt.)
With an exhaust heat recovery system
7.6 qt. (7.2 L, 6.3 Imp.qt.)
Power
control
unit2.2 qt. (2.1 L, 1.8 Imp.qt.)
Coolant type Use either of the following:
• “Toyota Super Long Life Coolant”
• Similar high-quality ethylene glycol-based non- silicate, non-amine, non-nitrite, and non-borate
coolant with long-life hybrid organic acid technol-
ogy
Do not use plain water alone.
Spark plug
Make DENSO SC20HR11
Gap 0.043 in. (1.1 mm)
NOTICE
■Iridium-tipped spark plugs
Use only iridium-tipped spark plugs. Do not adjust the spark plug gap.

571
6-1. Specifications
6
Vehicle specifications
Fuel infor mation
■Fuel tank opening fo r unleaded gasoline
To help prevent incorrect fueling, your vehicle has a fuel tank opening that
only accommodates the special nozzle on unleaded fuel pumps.
■ Gasoline quality
In very few cases, driveability problems may be caused by the brand of gas-
oline you are using. If driveability problems persist, try changing the brand of
gasoline. If this does not correct the problem, consult your Toyota dealer.
You must only use unleaded gasoline in your vehicle.
Select octane rating 87 (Research Octane Number 91) or higher. Use
of unleaded gasoline with an octane rating lower than 87 may result
in engine knocking. Persistent kno cking can lead to engine damage.
At minimum, the gasoline you use should meet the specifications
of ASTM D4814 in the U.S.A. and CGSB3.5-M93 in Canada.

572 6-1. Specifications
■Gasoline quality standards
●Automotive manufacturers in the U.S.A., Europe and Japan have devel-
oped a specification for fuel quality called the World-Wide Fuel Charter
(WWFC), which is expected to be applied worldwide.
● The WWFC consists of four categories that are based on required emis-
sion levels. In the U.S., category 4 has been adopted.
● The WWFC improves air quality by lowering emissions in vehicle fleets,
and improves customer satisfaction through better performance.
■ Recommendation of the use of gaso line containing detergent additives
● Toyota recommends the use of gasoline that contains detergent additives
to avoid the build-up of engine deposits.
● All gasoline sold in the U.S.A. contains detergent additives to clean and/
or keep clean intake systems.
■ Recommendation of the use of cleaner burning gasoline
Cleaner burning gasoline, including reformulated gasoline that contains oxy-
genates such as ethanol or MTBE (Methyl Tertiary Butyl Ether) is available in
many areas.
Toyota recommends the use of cleaner burning gasoline and appropriately
blended reformulated gasoline. These types of gasoline provide excellent
vehicle performance, reduce vehicle emissions and improve air quality.

573
6-1. Specifications
6
Vehicle specifications
■
Non-recommendation of the use of blended gasoline
●If you use gasohol in your vehicle, be sure that it has an octane rating no
lower than 87.
● Toyota does not recommend the use of gasoline containing methanol.
■ Non-recommendation of the use of gasoline containing MMT
Some gasoline contains an octane enhancing additive called MMT (Methyl-
cyclopentadienyl Manganese Tricarbonyl).
Toyota does not recommend the use of gasoline that contains MMT. If fuel
containing MMT is used, your emission control system may be adversely
affected.
The malfunction indicator lamp on the instrument cluster may come on. If
this happens, contact your Toyota dealer for service.
■ If your engine knocks
●Consult your Toyota dealer.
● You may occasionally notice light knocking for a short time while acceler-
ating or driving uphill. This is normal and there is no need for concern.
●Use only gasoline containing a maxi-
mum of 10% ethanol.
DO NOT use any flex-fuel or gasoline
that could contain more than 10% etha-
nol, including from any pump labeled
E15, E30, E50, E85 (which are only
some examples of fuel containing more
than 10% ethanol).DO NOT use gasoline
containing more than
10% ethanol.
(15% ethanol)
(50% ethanol)
(85% ethanol)

574 6-1. Specifications
NOTICE
■Notice on fuel quality
●Do not use improper fuels. If improper fuels are used, the engine will be
damaged.
● Do not use leaded gasoline.
Leaded gasoline can cause damage to your vehicle’s three-way catalytic
converters causing the emission control system to malfunction.
● Do not use gasohol other than the type previously stated.
Other gasohol may cause fuel system damage or vehicle performance
problems.
● Using unleaded gasoline with an octane number or rating lower than the
level previously stated will cause persistent heavy knocking.
At worst, this will lead to engine damage.
■ Fuel-related poor driveability
If poor driveability is encountered after using a different type of fuel (poor hot
starting, vaporization, engine knocking, etc.), discontinue the use of that type
of fuel.
■ When refueling with gasohol
Take care not to spill gasohol. It can damage your vehicle’s paint.