maintenance TOYOTA PRIUS PLUG-IN 2012 Workshop Manual

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4-3. Do-it-yourself maintenance
PRIUS PHV_OM_OM47818U_(U)
CAUTION
■When adding washer fluid
Do not add washer fluid when the hybrid system is hot or operating as
washer fluid contains alcohol and may catch fire if spilled on the engine etc.
NOTICE
■Do not use any fluid other than washer fluid
Do not use soapy water or engine antifreeze instead of washer fluid.
Doing so may cause streaking on the vehicle’s painted surfaces.
■Diluting washer fluid
Dilute washer fluid with water as necessary.
Refer to the freezing temperatures listed on the label of the washer fluid bot-
tle.

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4
Maintenance and care
12-volt batter y
■Location
The 12-volt battery is located
in the right-hand side of lug-
gage compartment.
■Removing the 12-volt battery cover
Open the center deck board. (→P. 4 0 3 )
Remove the side deck board.
Remove the auxiliary box.
STEP 1
STEP 2
STEP 3

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■Before charging
When charging, the 12-volt battery produces hydrogen gas which is flamma-
ble and explosive. Therefore, observe the following precautions before
charging:
●If charging with the 12-volt battery installed on the vehicle, be sure to dis-
connect the ground cable.
●Make sure the power switch on the charger is off when connecting and
disconnecting the charger cables to the 12-volt battery.
Remove the 12-volt battery
maintenance cover.
■Exterior
Make sure that the 12-volt battery terminals are not corroded
and that there are no loose connections, cracks, or loose
clamps.
Te r m i n a l s
Hold-down clamp
STEP 4

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4
Maintenance and care
■After charging/reconnecting the 12-volt battery
●Unlocking the doors using the smart key system may not be possible
immediately after reconnecting the 12-volt battery. If this happens, use
the wireless remote control or the mechanical key to lock/unlock the
doors.
●Start the hybrid system with the “POW ER” swi tc h in ACC ESSORY mode.
The hybrid system may not start with the “POWER” switch turned off.
However, the hybrid system will operate normally from the second
attempt.
●The “POWER” switch mode is recorded by the vehicle. If the 12-volt bat-
tery is reconnected, the vehicle will return the “POWER” switch mode to
the status it was in before the 12-volt battery was disconnected. Make
sure to turn off the power before disconnect the 12-volt battery. Take
extra care when connecting the 12-volt battery if the “POWER” switch
mode prior to discharge is unknown.
●Restart the hybrid system, depress the brake pedal, and confirm that it is
possible to shift into each shift position.
If the system will not start even after multiple attempts at all methods above,
contact your Toyota dealer.

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PRIUS PHV_OM_OM47818U_(U)
CAUTION
■Chemicals in the 12-volt battery
The 12-volt battery contains poisonous and corrosive sulfuric acid and may
produce hydrogen gas which is flammable and explosive. To reduce the risk
of death or serious injury, take the following precautions while working on or
near the 12-volt battery:
●Do not cause sparks by touching the 12-volt battery terminals with tools.
●Do not smoke or light a match near the 12-volt battery.
●Avoid contact with eyes, skin and clothes.
●Never inhale or swallow electrolyte.
●Wear protective safety glasses when working near the 12-volt battery.
●Keep children away from the 12-volt battery.
■Where to safely charge the 12-volt battery
Always charge the 12-volt battery in an open area. Do not charge the 12-volt
battery in a garage or closed room where there is insufficient ventilation.
■How to charge the 12-volt battery
Only perform a slow charge (5 A or less). The 12-volt battery may explode if
charged at a quicker rate.

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4
Maintenance and care
CAUTION
■Emergency measures regarding electrolyte
●If electrolyte gets in your eyes
Flush your eyes with clean water for at least 15 minutes and get immedi-
ate medical attention. If possible, continue to apply water with a sponge or
cloth while traveling to the nearest medical facility.
●If electrolyte gets on your skin
Wash the affected area thoroughly. If you feel pain or burning, get medical
attention immediately.
●If electrolyte gets on your clothes
It can soak through clothing on to your skin. Immediately take off the cloth-
ing and follow the procedure above if necessary.
●If you accidentally swallow electrolyte
Drink a large quantity of water or milk. Get emergency medical attention
immediately.
■When replacing the 12-volt battery
Use a 12-volt battery designed for this vehicle. Failure to do so may cause
gas (hydrogen) to enter the passenger compartment, causing a fire or explo-
sion.
For replacement of the 12-volt battery, contact your Toyota dealer.
NOTICE
■When charging the 12-volt battery
Never charge the 12-volt battery while the hybrid system is operating. Also,
be sure all accessories are turned off.

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Tires
Replace or rotate tires in accordance with maintenance sched-
ules and treadwear.
■Checking tires
New tread
Treadwear indicator
Worn tread
The location of treadwear
indicators is shown by the
“TWI” or “∆” marks, etc.,
molded on the sidewall of
each tire.
■Tire rotation
Rotate the tires in the order
shown.
To e q u a l i z e t i r e w e a r a n d
extend tire life, Toyota recom-
mends that tire rotation is
carried out at the same inter-
val as tire inspection.
Do not fail to initialize the tire
pressure warning system
after tire rotation.
Front

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Maintenance and care
Installing tire pressure warning valves and transmitters
When replacing tires or wheels, tire pressure warning valves and
transmitters must also be installed.
When new tire pressure warning valves and transmitters are
installed, new ID codes must be registered in the tire pressure warn-
ing computer and the tire pressure warning system must be initial-
ized. Have tire pressure warning valve and transmitter ID codes
registered by your Toyota dealer. (→P. 4 7 9 )
■Tire pressure warning system
Yo u r v e h i c l e i s e q u i p p e d w i t h a t i r e p r e s s u r e w a r n i n g s y s t e m
that uses tire pressure warning valves and transmitters to detect
low tire inflation pressure before serious problems arise.
(→P. 5 3 8 )

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Initializing the tire pressure warning system
■The tire pressure warning system must be initialized in the fol-
lowing circumstances:
●When rotating front and rear tires which have different tire infla-
tion pressures
●When changing the tire size
When the tire pressure warning system is initialized, the current
tire inflation pressure is set as the benchmark pressure.
■How to initialize the tire pressure warning system
Park the vehicle in a safe place and turn the “POWER” switch
off.
Initialization cannot be performed while the vehicle is moving.
Adjust the tire inflation pressure to the specified cold tire infla-
tion pressure level. (→P. 6 1 9 )
Make sure to adjust the tire pressure to the specified cold tire
inflation pressure level. The tire pressure warning system will
operate based on this pressure level.
Turn the “POWER” switch to ON mode.
STEP 1
STEP 2
STEP 3

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Maintenance and care
Press and hold the tire pressure
warning reset switch until the tire
pressure warning light blinks
slowly 3 times.
Wait for a few minutes with the “POWER” switch in ON mode
and then turn the “POWER” switch off.
Registering ID codes
The tire pressure warning valve and transmitter is equipped with a
unique ID code. When replacing a tire pressure warning valve and
transmitter, it is necessary to register the ID code. Have the ID code
registered by your Toyota dealer.
STEP 4
STEP 5