steering TOYOTA PRIUS PLUG-IN 2015 Repair Manual

532
5-1. Essential information
PRIUS PHV_OM_OM47A11U_(U)
Emergency towing
If a tow truck is not available in an emergency, your vehicle may be
temporarily towed using a cable or chain secured to the emergency
towing eyelet. This should only be attempted on hard surfaced roads
for short distances at low speeds.
A driver must be in the vehicle to steer and operate the brakes. The
vehicle’s wheels, drive train, axles, steering and brakes must be in
good condition.
Emergency towing procedure
Ta k e o u t t h e t o w i n g e y e l e t . (oP. 5 7 4 )
Remove the eyelet cover using a
flathead screwdriver.
To p r o t e c t t h e b o d y w o r k , p l a c e a
rag between the screwdriver and
the vehicle body as shown in the
illustration.
Insert the towing eyelet into the
hole and tighten partially by
hand.
STEP 1
STEP 2
STEP 3

5
When trouble arises
533
5-1. Essential information
PRIUS PHV_OM_OM47A11U_(U)
Tighten down the towing eyelet
securely using a wheel nut
wrench or hard metal bar.
Securely attach a cable or chain to the towing eyelet.
Ta k e c a r e n o t t o d a m a g e t h e v e h i c l e b o d y.
Enter the vehicle being towed and start the hybrid system.
If the hybrid system does not start, turn the “POWER” switch to ON
mode.
Shift the shift position to N and release the parking brake.
STEP 4
■While towing
If the hybrid system is off, the power assist for the brakes and steering will
not function, making steering and braking more difficult.
■Wheel nut wrench
Wheel nut wrench is installed under the left front seat. (oP. 4 5 4 )
STEP 5
STEP 6
STEP7

5
When trouble arises
539
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47A11U_(U)
Have the vehicle inspected by your Toyota dealer immediately.
Failure to investigate the cause of the following warnings may lead to
the system operating abnormally and possibly cause an accident.
Have the vehicle inspected by your Toyota dealer immediately.
Warning lightWarning light/Details
(U.S.A.)
(Canada)
Malfunction indicator lamp
Indicates a malfunction in:
•The hybrid system;
•The electronic engine control system; or
•The electronic throttle control system
SRS warning light
Indicates a malfunction in:
•The SRS airbag system;
•The front passenger occupant classification system; or
•The seat belt pretensioner system
(U.S.A.)
(Canada)
ABS warning light
Indicates a malfunction in:
•The ABS; or
•The brake assist system
Electric power steering system warning light (warn-
ing buzzer)
Indicates a malfunction in the EPS system

544
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47A11U_(U)
■Electric power steering system warning light (warning buzzer)
When the 12-volt battery charge becomes insufficient or the voltage tempo-
rarily drops, the electric power steering system warning light may come on
and the warning buzzer may sound.
■If the malfunction indicator lamp comes on while driving
First check the following:
●Is the fuel tank cap loose?
If it is, tighten it securely.
The malfunction indicator lamp will go off after several driving trips.
If the malfunction indicator lamp does not go off even after several trips, con-
tact your Toyota dealer as soon as possible.
■When the tire pressure warning light comes on
Check the tire inflation pressure and adjust to the appropriate level.
Pushing the tire pressure warning reset switch will not turn off the tire
pressure warning light.
■The tire pressure warning light may come on due to natural causes
The tire pressure warning light may come on due to natural causes such
as natural air leaks and tire inflation pressure changes caused by tem-
perature. In this case, adjusting the tire inflation pressure will turn off the
warning light (after a few minutes).

546
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47A11U_(U)
■If the tire pressure warning light frequently comes on after blinking
for 1 minute
If the tire pressure warning light frequently comes on after blinking for 1
minute when the “POWER” switch is turned to ON mode, have it
checked by your Toyota dealer.
■Customization
The vehicle speed linked seat belt reminder buzzer can be disabled.
(Customizable features oP. 6 4 7 ) H o w e v e r , To y o t a r e c o m m e n d s t h a t t h e
seat belt reminder buzzer be operational to alert the driver and front passen-
ger when seat belts are not fastened.
CAUTION
■If both the ABS and the brake system warning lights remain on
Stop your vehicle in a safe place immediately and contact your Toyota
dealer. The vehicle will become extremely unstable during braking, and the
ABS system may fail, which could cause an accident resulting in death or
serious injury.
■When the electric power steering system warning light comes on
The steering wheel may become extremely heavy.
If the steering wheel becomes heavier than usual when operating, hold
firmly and operate using more force than usual.

5
When trouble arises
547
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47A11U_(U)
CAUTION
■If the tire pressure warning light comes on
Be sure to observe the following precautions. Failure to do so could
cause a loss of vehicle control and result in death or serious injury.
●Stop your vehicle in a safe place as soon as possible. Adjust the tire
inflation pressure immediately.
●If the tire pressure warning light comes on even after tire inflation pres-
sure adjustment, it is probable that you have a flat tire. Check the tires.
If a tire is flat, repair the flat tire by using emergency tire puncture
repair kit.
●Avoid abrupt maneuvering and braking. If the vehicle tires deteriorate,
you could lose control of the steering wheel or the brakes.
■If a blowout or sudden air leakage should occur
The tire pressure warning system may not activate immediately.
■Maintenance of the tires
Each tire, including the spare (if provided), should be checked monthly
when cold and inflated to the inflation pressure recommended by the
vehicle manufacturer on the vehicle placard or tire inflation pressure
label (tire and load information label). (If your vehicle has tires of a differ-
ent size than the size indicated on the vehicle placard or tire inflation
pressure label [tire and load information label], you should determine the
proper tire inflation pressure for those tires.)

5
When trouble arises
593
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47A11U_(U)
CAUTION
■When fixing the flat tire
●Stop your vehicle in a safe and flat area.
●Do not touch the wheels or the area around the brakes immediately
after the vehicle has been driven.
After the vehicle has been driven, the wheels and the area around the
brakes may be extremely hot. Touching these areas with hands, feet or
other body parts may result in burns.
●Connect the valve and hose securely with the tire installed on the vehi-
cle. If the hose is not properly connected to the valve, air leakage may
occur as sealant may be sprayed out.
●If the hose comes off the valve while inflating the tire, there is a risk
that the hose will move abruptly due to air pressure.
●After inflation of the tire has completed, the sealant may splatter when
the hose is disconnected or some air is let out of the tire.
●Follow the operation procedure to repair the tire. If the procedures not
followed, the sealant may spray out.
●Keep back from the tire while it is being repaired, as there is a chance
of it bursting while the repair operation is being performed. If you
notice any cracks or deformation of the tire, turn off the compressor
switch and stop the repair operation immediately.
●The repair kit may overheat if operated for a long period of time. Do not
operate the repair kit continuously for more than 60 minutes.
●Parts of the repair kit become hot during operation. Be careful handling
the repair kit during and after operation. Do not touch the metal part
connecting the bottle and the compressor. It will be extremely hot.
●Do not attach the vehicle speed warning sticker to an area other than
the one indicated. If the sticker is attached to an area where an SRS
airbag is located, such as the pad of the steering wheel, it may prevent
the SRS airbag from operating properly.

594
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47A11U_(U)
CAUTION
■Driving to spread the liquid sealant evenly
Observe the following precautions to reduce the risk of accidents.
Failing to do so may result in a loss of vehicle control and cause death or
serious injury.
●Drive the vehicle carefully at a low speed. Be especially careful when
turning and cornering.
●If the vehicle does not drive straight or you feel a pull through the
steering wheel, stop the vehicle and check the following.
•Tire condition. The tire may have separated from the wheel.
•Tire inflation pressure. If the tire inflation pressure is 19 psi (130
kPa, 1.3 kgf/cm2 or bar) or less, the tire may be severely damaged.
NOTICE
■When performing an emergency repair
●A tire should only be repaired with the emergency tire puncture repair
kit if the damage is caused by a sharp object such as nail or screw
passing through the tire tread.
Do not remove the sharp object from the tire. Removing the object may
widen the opening and disenable emergency repair with the repair kit.
●The repair kit is not waterproof. Make sure that the repair kit is not
exposed to water, such as when it is being used in the rain.
●Do not put the repair kit directly onto dusty ground such as sand at the
side of the road. If the repair kit vacuums up dust etc., a malfunction
may occur.

616
5-2. Steps to take in an emergency
PRIUS PHV_OM_OM47A11U_(U)
CAUTION
■If the hybrid system has to be turned off while driving
Power assist for the steering will be lost, making the steering wheel heavier
to turn. Decelerate as much as possible before turning off the hybrid system.

627
6-1. Specifications
6
Vehicle specifications
PRIUS PHV_OM_OM47A11U_(U)
Brakes
*1:Minimum pedal clearance when depressed with a force of 44.1 lbf (196 N,
20.0 kgf) while the hybrid system is operating.
*2:Parking brake pedal travel when depressed with a force of 67.5 lbf (300 N,
30.6 kgf).
Steering
Tires and wheels
Pedal clearance*13.03 in. (77 mm) Min.
Pedal free play 0.04  0.24 in. (1.0  6.0 mm)
Brake pad wear limit 0.04 in. (1.0 mm)
Parking brake lining wear limit 0.04 in. (1.0 mm)
Parking brake pedal travel*28 11 c l i c k s
Fluid type SAE J1703 or FMVSS No. 116 DOT 3
Free playLess than 1.2 in. (30 mm)
Tire sizeP195/65R15 89S
Tire inflation pressure
(Recommended cold tire
inflation pressure)
Front tire
35 psi (240 kPa, 2.4 kgf/cm2 or bar)
Rear tire
33 psi (230 kPa, 2.3 kgf/cm2 or bar)
Wheel size 15 u 6J
Wheel nut torque 76 ft•lbf (103 N•m, 10.5 kgf•m)