light TOYOTA PROACE 2023 Repair Manual

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WARNI NG
Only use products recommended by TOYOTA or products of equivalent quality and specification.In order to optimise the operation of components as important as those in the braking system, TOYOTA selects and offers very specific products.
12 V battery
The battery does not require any maintenance.However, check regularly that the terminals are correctly tightened (versions without quick release terminals) and that the connections are clean.
NOTIC E
For more information on the precautions to take before any work on the 12 V battery, refer to the corresponding section.
WARNI NG
Versions equipped with Stop & Start are fitted with a 12 V lead-acid battery of specific technology and specification.Its replacement should be carried out only by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Passenger compartment
filter
Depending on the environment and the use of the vehicle (e.g. dusty atmosphere, city driving), change it twice as often, if necessary.
NOTIC E
A clogged passenger compartment filter can adversely affect air conditioning system performance and generate undesirable odours.
Air filter
Depending on the environment and the use of the vehicle (e.g. dusty atmosphere,
city driving), change it twice as often, if necessary.
Oil filter
Change the oil filter each time the engine oil is changed.
Particle filter (Diesel)
The start of clogging of the particle filter is indicated by the temporary lighting of this warning lamp, accompanied by an alert message.
As soon as the traffic conditions permit, regenerate the filter by driving at a speed of at least 60 km/h (37 mph) until the warning lamp goes off.
NOTIC E
If the warning lamp stays on, this indicates a low Diesel additive level.For more information on Checking levels, refer to the corresponding section.
NOTIC E
Following prolonged operation of the vehicle at very low speed or at idle, you may, in exceptional circumstances, notice the emission of water vapour at the exhaust while accelerating. This has no impact on the vehicle’s behaviour or the environment.

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Practical information
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NOTIC E
Freezing of the AdBlue®
AdBlue® freezes at temperatures below around -11°C.The SCR system includes a heater for the AdBlue® tank, allowing you to continue driving in very cold conditions.
Supply of AdBlue®
It is recommended that the AdBlue® be topped up as soon as the first alert is issued indicating that the reserve level has been reached.
WARNI NG
For the correct operation of the SCR system:– Use only AdBlue® fluid that meets the ISO 22241 standard.– Never transfer AdBlue® to another container as it would lose its purity.– Never dilute AdBlue® with water.
You can obtain AdBlue® from any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer, as well as service stations equipped with AdBlue® pumps specially designed for passenger vehicles.
WARNI NG
Never top up from an AdBlue® dispenser reserved for heavy goods vehicles.
Storage recommendations
AdBlue® freezes at about -11°C and deteriorates above +25°C. Containers should be stored in a
cool area and protected from direct sunlight.Under these conditions, the fluid can be kept for at least a year.If the fluid has frozen, it can be used once it has completely thawed out in the ambient air.
WARNI NG
Never store AdBlue® containers in your vehicle.
Precautions for use
AdBlue® is a urea-based solution. This fluid is non-flammable, colourless and odourless (when kept in a cool place).In the event of contact with the skin, wash the affected area with soap and running water. In the event of contact with the eyes, immediately rinse the eyes with large amounts of water or with an
eye wash solution for at least 15 minutes. Seek medical attention if you feel a persistent burning sensation or irritation.
If swallowed, immediately wash out the mouth with clean water and then drink plenty of water.In certain conditions (high temperature, for example), the risk of release of ammonia cannot be excluded: do not inhale the fluid. Ammonia vapours have an irritant effect on mucous membranes (eyes, nose and throat).
WARNI NG
Store AdBlue® out of the reach of children, in its original container.
Procedure
Before starting the top-up procedure, ensure that the vehicle is parked on a flat and level surface.In wintry conditions, ensure that the temperature of the vehicle is above -11 °C. Otherwise the AdBlue® may be frozen and so cannot be poured into its tank. Park the vehicle in a warmer area for a few hours to allow the top-up to be carried out.
WARNI NG
Never put the AdBlue® into the Diesel fuel tank.

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Practical information
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If justified by the environment, clean the vehicle frequently to remove salty deposits (in coastal areas), soot (in industrial areas) and mud/salts (in wet or cold areas). These substances can be highly corrosive.Contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer for advice on removing stubborn stains requiring special products (such as tar
or insect removers).Preferably, have paint touch-ups performed by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Interior
WARNI NG
When washing the vehicle, never use a water hose or high-pressure jet to clean the interior.Liquids carried in cups or other open containers can spill, presenting a risk of damage to the instruments and controls and the controls located on the centre console. Be vigilant!To clean instrument panels, touch screens or other displays, wipe gently with a soft, dry cloth. Do not use products (e.g. alcohol,
disinfectant) or soapy water directly on these surfaces - risk of damage!
Bodywork
High-gloss paint
WARNI NG
Do not use abrasive products or solvents, petrol or oil to clean the bodywork.Never use an abrasive sponge to clean stubborn stains. Risk of scratching the paintwork!Do not apply polish in strong sunshine, or to plastic or rubber parts.
NOTIC E
Use a soft sponge and soapy water or a pH neutral product.Gently wipe the bodywork with a clean microfibre cloth.Apply polish with the vehicle clean and dry.Comply with the instructions for use stated on the product.
Textured paint
This type of paint reacts under the effect of light, through variations in appearance and finish that highlight the lines and contours of the vehicle. Its varnish is enriched with particles that remain visible and create a unique satin effect with relief. Its slightly granular texture gives it a
surprising touch.
WARNI NG
Never attempt to clean without water.Never clean your vehicle in an automatic roller-brush car wash.Never select the programme with hot wax finish.Never use high-pressure lances equipped with brushes - risk of scratching paint!
Never apply glossy polish or preservatives to the bodywork or alloy wheels; these products irreversibly reveal glossy or spotted areas.
NOTIC E
Choose high-pressure wash, or at least high-flow water jet.Rinse the vehicle with demineralised water.Only a clean microfibre cloth is recommended for wiping the vehicle; pass it over the vehicle without rubbing.Carefully wipe off any fuel spilt on the bodywork using a soft cloth, then allow to dry.Clean off minor marks (for example, finger marks), using a maintenance product recommended by TOYOTA.

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Tool box
Access

The tool box is located under the left-hand front seat.

NOTIC E
As a safety measure, bars 1 and 2 prevent the box escaping from its housing, if it is not correctly secured.
Removing

â–º Press latches A and slide them inwards to release the box.â–º To take it past bar 1, raise the box slightly then pull it as far as it will go.

â–º Then, lift the box upwards to take it past bar 2.
Opening

â–º Unclip fixings B on the cover, then open it for access to the tools.

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Storage
â–º Refit the cover on the box and clip fixings B.

â–º Position the box with the front inclined upwards.â–º To take it past bar 2, push the box in and down.â–º To take it past bar 1, raise the box slightly then push it fully in.

â–º Once the box is fully home in its housing, push it against the floor carpet then slide latches A outwards to secure it.
NOTIC E
Pull on the box to check that it is secure in its housing.
Temporary puncture
repair kit
Made up of a compressor and a sealant cartridge, it allows you to carry out a temporary repair of the tyre so that you can drive to the nearest garage.It is designed to repair most punctures located on the tyre tread.
NOTIC E
Its compressor can be used to check and adjust the pressure of the tyre.
Access to the kit
This kit is stowed in a tool box.
NOTIC E
For more information on the Tool box, refer to the corresponding section.
List of tools
These tools are specific to the vehicle and may vary according to the level of equipment. Do not use them for any other purpose.

1.12 V compressor.Contains a sealant cartridge for the temporary repair of a tyre and can also be used for adjusting tyre pressures.
2.Towing eye.
NOTIC E
For more information on Towing, please refer to the corresponding section.

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WARNI NG
Go to any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer as soon as possible.You must tell the technician that the kit has been used. After inspection, the technician will advise you on whether the tyre can be repaired or if it must be replaced.
â–º Adjust the tyre pressure using the compressor (to inflate: set switch B to position "I"; to deflate: set switch B to position "O" and press button C), according to the vehicle's tyre pressure label located by the driver's door.A subsequent loss of pressure indicates that the puncture has not been fully sealed; contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to have your vehicle repaired.â–º Remove the kit and stow it.â–º Drive at reduced speed (50 mph (80 km/h) max.), limiting the distance travelled to approximately 125 miles (200 km).
NOTIC E
The compressor can also be used, without
injecting sealant, to check and adjust the tyre pressures.
NOTIC E
If after approximately 7 minutes the required pressure is not reached, this indicates that the tyre is irreparably damaged; contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer for assistance.
WARNI NG
Do not drive more than 125 miles (200 km) with a repaired tyre; see any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to have the tyre changed.
WARNI NG
Should the pressure of one or more tyres be adjusted, it is necessary to reinitialise the under-inflation detection system.For more information on Tyre under-inflation detection, refer to the corresponding section.
Removing the pipe and
cartridge

â–º Turn the pipe assembly 2 to the left until it comes into contact with the unit.â–º Disconnect the connector 1 from the cartridge by turning it a quarter turn anti-clockwise.â–º Pull the pipe assembly 2 out slightly, then disconnect the connector 3 from the air intake pipe by turning it a quarter turn anti-clockwise.

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Original tyre sizeMediumLong
215/65 R16Placing a 225 wheel in the carrier is prohibited.
There is no 215/60 R17
215/60 R17 M&S
225/55 R17Placing a 215 wheel in the carrier is not recommended (risk of noise).
NOTIC E
A punctured tyre of size 215 or 225 can be placed in the carrier.
Removing a wheel
WARNI NG
Parking the vehicleImmobilise the vehicle where it does not obstruct traffic: the ground must be level, stable and non-slippery.With a manual gearbox, engage first gear
then switch off the ignition to block the wheels.With an automatic gearbox, place the gear selector in position P then switch off the ignition to block the wheels. With a drive selector, place the gear selector in position P then switch off the ignition to block the wheels.Apply the parking brake, unless it is programmed to automatic mode (for an electric parking brake), and check that the indicator lamp lights up on the instrument panel.Ensure that the occupants have left the vehicle and are located in a safe place.Never go underneath a vehicle raised using a jack; use an axle stand.With an electric parking brake, place a chock against the wheel diagonally opposite to the one being replaced.


â–º With a steel wheel, remove the bolt cover using tool 3 or the wheel trim by hand.â–º With an alloy wheel, remove the cover from each of the bolts using tool 3.â–º If the vehicle is so equipped, fit security bolt socket 4 to wheelbrace 1 to slacken the security bolt.â–º Slacken (without removing) the other wheel bolts using just wheelbrace 1.

â–º Place the foot of the jack on the ground and ensure that it is directly below the A or B jacking point provided on the underbody, whichever is closest to the wheel to be changed.

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Changing a bulb
NOTIC E
In some weather conditions (e.g. low temperature or humidity), misting on the internal surface of the glass of the headlamps and rear lamps is normal, and will disappear after the lamps have been on for a few
minutes.
WARNI NG
The headlamps have polycarbonate lenses with a protective coating:– Do not clean them with a dry or abrasive cloth, nor with detergent or solvent products.– Use a sponge and soapy water or a pH neutral product.– When using a high-pressure washer on persistent marks, do not keep the lance directed towards the headlamps, lamps or their edges for too long, so as not to damage their protective coating and seals.
WARNI NG
Changing a bulb must only be done with the ignition off and after the headlamp / lamp has been switched off for several minutes - risk of serious burns!Do not touch the bulb directly with your fingers; use a lint-free cloth.It is essential only to use anti-ultraviolet
(UV) type bulbs, so as not to damage the headlamp.Always replace a failed bulb with a new bulb of the same type and specification. To avoid lighting imbalance, replace the bulbs in pairs.
NOTIC E
Halogen bulbs (Hx)To ensure good quality lighting, check that the bulb is correctly positioned in its housing.
WARNI NG
Opening the bonnet/Accessing the bulbsProceed with caution when the engine is hot - risk of burns!Take care with objects or clothing that could be caught in the blades of the cooling fan - risk of strangulation!
WARNI NG
After changing a bulbTo refit, carry out the operations in reverse order to removal.Close the protective cover very carefully to guarantee the sealing of the lamps.
Model with halogen
headlamps

1.Daytime running lamps/sidelanps (P21-5W)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (H7-55W)
4.Direction indicators (PY21W-21W amber)

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Rear lamps

1.Brake lamps/Sidelamps (P21/5W-21/5W)
2.Direction indicators (PY21W-21W amber)
3.Reversing lamps (P21W-21W)
4.Foglamps/Sidelamps (P21/4W-21/4W)
NOTIC E
For vehicles with interior trim, contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to have the work done.
â–º Identify the defective lamp and then, depending on the version, open the rear doors or
the tailgate.

â–º With side-hinged doors, unscrew the 2 fixing screws from the outside.â–º With the tailgate, unclip the plastic trim from the outside and then tilt it outwards to remove it. Then unscrew the 2 fixing screws.

â–º From the inside, and depending on the version, remove the ventilation grille.â–º While holding the lamp in place, press the clip on the inside then carefully remove the lamp.â–º Disconnect the electrical connector.

â–º Spread the 3 lugs slightly, then extract the bulb holder.â–º Remove the faulty bulb by pressing lightly on it, then turning it a quarter turn clockwise.â–º Replace the bulb.
Third brake lamp (W5W - 5W)

â–º Depending on version, open the rear left-hand door or tailgate.

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Platform cab (rear lamps)
1.Direction indicators (P21W-21W).
2.Brake lamps (P21W-21W).
3.Sidelamps (R10W-10W).
4.Reversing lamps (P21W-21W).
5.Foglamps (P21W-21W).
â–º Locate the faulty bulb.â–º Unscrew the 4 fixing screws from the lens unit and remove it.â–º Remove the faulty bulb by pressing lightly on it, then turning it a quarter turn clockwise.â–º Change the bulb.
Changing a fuse
Access to tools and to the
dashboard fusebox

The extraction tweezers and the fuses are located behind the fusebox cover.â–º Unclip the cover by pulling at the top left, then right.
â–º Remove the cover completely.
Changing a fuse
Before changing a fuse:â–º Identify the cause of the fault and fix it.â–º Switch off all power consumption.â–º Immobilise the vehicle and switch off the ignition.â–º Identify the defective fuse using the current allocation tables and diagrams.To replace a fuse, it is essential to:
â–º Use the special tweezers to extract the fuse from its housing and check the condition of its filament.â–º Always replace the failed fuse with a fuse of the same rating (same colour); use of a different rating may cause malfunctions - risk of fire!If the fault recurs soon after replacing a fuse, have the electrical system checked by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
NOTIC E
Complete fuse allocation tables and corresponding diagramsFor more information, contact a any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.