tow TOYOTA PROACE EV 2021 Workshop Manual

219
Practical information
7
Air filter
Depending on the environment and the use of the vehicle (e.g. dusty atmosphere, city driving), change it twice as often, if necessary.
Oil filter
Change the oil filter each time the engine oil is changed.
Particle filter (Diesel)
The start of clogging of the particle filter is indicated by the temporary lighting of this warning lamp, accompanied by an alert message.As soon as the traffic conditions permit, regenerate the filter by driving at a speed of at least 60 km/h (37 mph) until the warning lamp goes off.
NOTIC E
If the warning lamp stays on, this indicates a low Diesel additive level.For more information on Checking levels, refer to the corresponding section.
NOTIC E
Following prolonged operation of the vehicle at very low speed or at idle, you may, in exceptional circumstances, notice the emission of water vapour at the exhaust while accelerating. This has no impact on the vehicle’s behaviour or the environment.
NOTIC E
New vehicleDuring the first few particle filter regeneration operations, you may notice a "burning" smell. This is perfectly normal.
Manual gearbox
The gearbox does not require any maintenance (no oil change).
Automatic gearbox
The gearbox does not require any maintenance (no oil change).
Drive selector (Electric)
The drive selector does not require any maintenance.
Manual parking brake
If you notice excessive brake lever travel or decreased effectiveness, the parking
brake must be adjusted, even between two services.This system must be checked by any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Electric parking brake
This system does not require any routine servicing. However, in the event of a problem, do not hesitate to have the system checked by a TOYOTA dealer or a qualified workshop.
NOTIC E
For more information on the Electric parking brake, refer to the corresponding section.
Brake pads
Brake wear depends on the style of driving, particularly in the case of vehicles used in town, over short distances. It may be necessary to have the condition of the brakes checked, even between vehicle services.Unless there is a leak in the circuit, a drop in the brake fluid level indicates that the brake pads are worn.

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Practical information
7
Accessing the AdBlue® tank

► To access the AdBlue® tank, open the front left-hand door.
► From below, pull the black cover.
► Turn the blue cap a 6th of a turn anti-clockwise.► Release the cap upwards.► With a container of AdBlue®: after checking the expiry date, read the instructions on the label carefully before pouring the contents of the container into the vehicle's AdBlue tank.► With an AdBlue® pump: insert the nozzle and fill the tank until the nozzle automatically cuts out.► After filling, perform the same sequence of operations in reverse order.

► Refit the black cover, starting at the top.
WARNI NG
In order not to overfill the AdBlue® tank:– Add between 10 and 13 litres using AdBlue® containers.– Stop after the nozzle’s first automatic cut-out, if you are refilling at a service station.The system only registers AdBlue® top-ups of 5 litres or more.
WARNI NG
If the AdBlue® tank is completely empty – which is confirmed by the message "Top up AdBlue: Starting impossible" – it is essential to add at least 5 litres.
Free-wheeling
In certain situations, you must allow the vehicle to free-wheel (while being towed, on a rolling road, in an automatic car wash, or being transported by rail or sea freight, etc.).The procedure varies according to the type of gearbox and parking brake.
With manual or automatic
gearbox and manual parking
brake /
To release them
► With the vehicle stationary and engine running, depress the brake pedal.► With a manual gearbox, place the gear lever into neutral.► With an automatic gearbox, place the gear selector to mode N.
► Release the parking brake.► Release the brake pedal, then switch off the ignition.

229
In the event of a breakdown
8

► Position the box with the front inclined upwards.► To take it past bar 2, push the box in and down.► To take it past bar 1, raise the box slightly then push it fully in.

► Once the box is fully home in its housing, push it against the floor carpet then slide latches A outwards to secure it.
NOTIC E
Pull on the box to check that it is secure in its housing.
Temporary puncture
repair kit
Made up of a compressor and a sealant cartridge, it allows you to carry out a temporary repair of the tyre so that you can drive to the nearest garage.It is designed to repair most punctures located on the tyre tread.
NOTIC E
Its compressor can be used to check and adjust the pressure of the tyre.
Access to the kit
This kit is stowed in a tool box.
NOTIC E
For more information on the Tool box, refer to the corresponding section.
List of tools
These tools are specific to the vehicle and may vary according to the level of equipment. Do not use them for any other purpose.

1.12 V compressor.Contains a sealant cartridge for the temporary repair of a tyre and can also be used for adjusting tyre pressures.
2.Towing eye.
NOTIC E
For more information on Towing, please refer to the corresponding section.

232
WARNI NG
Go to any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer as soon as possible.You must tell the technician that the kit has been used. After inspection, the technician will advise you on whether the tyre can be repaired or if it must be replaced.
► Adjust the tyre pressure using the compressor (to inflate: set switch B to position "I"; to deflate: set switch B to position "O" and press button C), according to the vehicle's tyre pressure label located by the driver's door.A subsequent loss of pressure indicates that the puncture has not been fully sealed; contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to have your vehicle repaired.► Remove the kit and stow it.► Drive at reduced speed (50 mph (80 km/h)
max.), limiting the distance travelled to approximately 125 miles (200 km).
NOTIC E
The compressor can also be used, without injecting sealant, to check and adjust the tyre pressures.
NOTIC E
If after approximately 7 minutes the required pressure is not reached, this indicates that the tyre is irreparably damaged; contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer for assistance.
WARNI NG
Do not drive more than 125 miles (200 km) with a repaired tyre; see any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to have the tyre changed.
WARNI NG
Should the pressure of one or more tyres be adjusted, it is necessary to reinitialise the under-inflation detection system.For more information on Tyre under-inflation detection, refer to the corresponding section.
Removing the pipe and
cartridge

► Turn the pipe assembly 2 to the left until it comes into contact with the unit.► Disconnect the connector 1 from the cartridge by turning it a quarter turn anti-clockwise.► Pull the pipe assembly 2 out slightly, then disconnect the connector 3 from the air intake pipe by turning it a quarter turn anti-clockwise.

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In the event of a breakdown
8
► Remove the pipe assembly 2.► Hold the compressor up vertically.► Unscrew the cartridge 4 from the bottom.To fit the new cartridge and new pipe, carry out these operations in reverse order.
WARNI NG
Beware of fluid discharge.The expiry date of the fluid is indicated on the
cartridge.The sealant cartridge is designed for single use; it must be replaced even if only partly used.After use, do not discard the cartridge in standard waste, take it to any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer waste disposal site.Do not forget to obtain a new cartridge, available from any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Spare wheel
Access to the tools
The tools are stowed in a tool box.
NOTIC E
For more information on the Tool box, refer to the corresponding section.
List of tools
1.Wheelbrace.Used to remove the wheel bolts and raise/lower the jack.
2.Jack.Used to raise the vehicle.
3.Wheel bolt cover/wheel trim removal tool.Depending on the vehicle's equipment, this is used to remove the wheel bolt covers on alloy wheels or the wheel trim on steel wheels.
4.Socket for "anti-theft" wheel bolts.Used to adapt the wheelbrace to the special "anti-theft" bolts.
5.Towing eye.
NOTIC E
For more information on Towing, please refer to the corresponding section.
WARNI NG
These tools are specific to the vehicle and may vary according to the level of equipment.Do not use them for any other purpose.
WARNI NG
The jack must only be used to change a wheel with a damaged or punctured tyre.Do not use any jack other than the one
supplied with the vehicle.If the vehicle does not have its original jack, contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to obtain the one that was intended by the manufacturer.The jack meets European standards, as defined in the Machinery Directive 2006/42/CE.The jack does not require any maintenance.

234
Access to the spare wheel
► Access to the spare wheel is from the rear.► Depending on version, open the side-hinged doors or the tailgate.
NOTIC E
To avoid any unwanted opening of the electric side door(s), deactivate the Hands-Free Access function in the vehicle configuration
menu.For more information on the Hands-Free Sliding Side Door, refer to the corresponding section.


► If the vehicle is fitted with a towing device, raise the rear of the vehicle using the jack (must be at jacking point B) to allow sufficient space to remove the spare wheel.
Removing the spare wheel from the
carrier

► Access the carrier bolt, located on the rear door sill.► Slacken the bolt using the wheelbrace (about 14 turns) until the carrier is low enough to allow the carrier hook to be disengaged.

► Release the carrier from the hook and place the spare wheel next to the wheel to be changed.
Putting the spare wheel back in the
carrier

► Position the wheel facing the carrier.► Progressively return the wheel to the carrier by pushing alternately at left and right until it is clear of the hook fixing area.► Engage the carrier on the hook, then tighten the bolt using the wheelbrace handle until the bolt is tight.Tyre in the carrierYou can change the size of the tyre on the spare wheel by following the instructions below.

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In the event of a breakdown
8


► If fitted to your vehicle, tighten the anti-theft bolt using the wheelbrace 1 fitted with the anti-theft socket 4.► Tighten the other bolts using the wheelbrace 1 only.► Stow the tools in the tool box.
NOTIC E
Fitting a steel or "space-saver" type spare wheel
If the vehicle is fitted with alloy wheels, the washers A do not make contact with the steel or "space-saver" type spare wheel. The wheel is held in place by the conical contact surface B of each bolt.
WARNI NG
After changing a wheelStow the punctured wheel in the carrier.Go promptly to any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.Have the punctured tyre examined. After inspection, the technician will advise you on whether the tyre can be repaired or if it must be replaced.
NOTIC E
Some driving aid functions should be disabled, e.g. the Active Safety Brake.
NOTIC E
If your vehicle has tyre under-inflation detection, check the tyre pressures and reinitialise the system.For more information on Under-inflation detection, refer to the corresponding section.
NOTIC E
Tyre under-inflation detection
The steel spare wheel does not have a sensor.
NOTIC E
Wheel with wheel trimWhen refitting the wheel, refit the wheel trim, starting by aligning the cutout with the valve and then pushing the trim into place all round its edge with the palm of your hand.
Changing a bulb
NOTIC E
In some weather conditions (e.g. low temperature or humidity), misting on the internal surface of the glass of the headlamps and rear lamps is normal, and will disappear after the lamps have been on for a few minutes.

238
WARNI NG
The headlamps have polycarbonate lenses with a protective coating:– Do not clean them with a dry or abrasive cloth, nor with detergent or solvent products.– Use a sponge and soapy water or a pH neutral product.– When using a high-pressure washer on persistent marks, do not keep the lance directed towards the headlamps, lamps or their edges for too long, so as not to damage their protective coating and seals.
WARNI NG
Changing a bulb must only be done with the ignition off and after the headlamp / lamp has been switched off for several minutes - risk of serious burns!Do not touch the bulb directly with your fingers; use a lint-free cloth.It is essential only to use anti-ultraviolet (UV) type bulbs, so as not to damage the headlamp.Always replace a failed bulb with a new bulb of the same type and specification. To avoid lighting imbalance, replace the bulbs in pairs.
NOTIC E
Halogen bulbs (Hx)To ensure good quality lighting, check that the bulb is correctly positioned in its housing.
WARNI NG
Opening the bonnet/Accessing the bulbsProceed with caution when the engine is hot - risk of burns!Take care with objects or clothing that could be caught in the blades of the cooling fan - risk of strangulation!
WARNI NG
After changing a bulbTo refit, carry out the operations in reverse order to removal.Close the protective cover very carefully to guarantee the sealing of the lamps.
Model with halogen
headlamps

1.Daytime running lamps/sidelanps (P21-5W)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (H7-55W)
4.Direction indicators (PY21W-21W amber)
Model with Xenon
headlamps

1.Daytime running lamps/sidelanps (LEDs)
2.Main beam headlamps (H1-55W)
3.Dipped beam headlamps (D8S-25W)
4.Direction indicators (PY21W-21W amber)

240
Daytime running lamps/
sidelamps (LEDs)

For the replacement of these bulbs, contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.A replacement kit for the LEDs is available from any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Front foglamps (H11-55W)

► Underneath the front bumper, slacken the bolts on deflector A, then remove it.

► Press the locking clip and disconnect the connector.► Unscrew the bulb holder a quarter turn anti-clockwise and remove it.► Replace the faulty bulb.
NOTIC E
You can also contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer to replace these bulbs.
Direction indicator side
repeater

– Push the repeater towards the rear and release it.– When refitting, engage the repeater towards the front and then bring it back towards the rear.Amber-coloured bulbs (direction indicators and side repeaters) must be replaced with bulbs of
identical specification and colour.

242

► With side-hinged doors, remove the plastic cover with the aid of a screwdriver.► With a tailgate, unclip the trim at each end, rotating it from bottom to top, then unclip the centre clips to remove it.► Using a screwdriver through the aperture, push the lamp towards the outside.► Disconnect the electrical connector and then remove the lamp.► Unscrew the bulb holder a quarter turn anti-clockwise and replace the faulty bulb.To refit, press on the lamp to clip it into place.
Number plate lamps (W5W-W)

► Insert a thin screwdriver into one of the cut-outs on the exterior of the lens.► Push it outwards to unclip it.► Remove the lens and replace the faulty bulb.To refit, press the lens to clip it in.
Courtesy lamps (front and
rear)
LED courtesy lamps

For the replacement of these bulbs, contact any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.A replacement kit for the LEDs is available from any authorized Toyota retailer or Toyota authorized repairer, or any reliable repairer.
Courtesy lamps with bulb
W5W-5W

► Unclip the lens by inserting a thin screwdriver into the slots at each side of the courtesy lamp.► Remove the bulb and change it.
To refit, clip the lens in place and ensure that it is secure.