compression ratio TOYOTA RAV4 1996 Service Repair Manual

VALVE CLEARANCE ADJUSTMENT
1. Disconnect power steering fluid reservoir, PCV hoses, cable brackets and control cables for access to
valve cover. Disconnect spark plug wires from spark plugs.
2. Disconnect engine wiring harness protector at rear of timing belt cover for access to valve cover. When
disconnecting engine wiring harness protector, remove bolt on intake manifold side of engine first, and
then bolt on exhaust manifold side of engine.
3. Remove nuts, grommets, valve cover and gasket. Note location of grommets for reassembly reference, as
grommets must be installed in original location.
4. Rotate crankshaft clockwise, as viewed from timing belt end of engine, so cylinder No. 1 is at TDC on
compression stroke, and timing mark on crankshaft pulley aligns with "0" mark on timing belt cover.
Cylinder No. 1 is front cylinder at timing belt end of engine.
5. Ensure valve lifters are loose on cylinder No. 1 and tight on cylinder No. 4. If conditions are not as
described, rotate crankshaft clockwise one complete revolution (360 degrees).
6. With cylinder No. 1 at TDC on compression stroke, check valve clearance on specified valves. Perform
STEP 1 in illustration. See Fig. 2
. Using feeler gauge, measure and record valve clearance between valve
lifter and camshaft. NOTE: Adjust valve clearance with engine cold.

1999 Toyota RAV4
1999-2000 ENGINES 2.0L 4-Cylinder
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Fig. 2: Checking Valve Clearance
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7. To check remaining valves, rotate crankshaft clockwise, viewed from timing belt end of engine, one
complete revolution (360 degrees) until cylinder No. 4 cylinder is at TDC on compression stroke.
Measure and record valve clearance on specified valves. Perform STEP 2 in illustration. See Fig. 2
.
8. Ensure valve clearance is within specification. See VALVE CLEARANCE SPECIFICATIONS
table.
VALVE CLEARANCE SPECIFICATIONS
(1)
ApplicationIn. (mm)
Intake Valve.007-.011 (.19-.29)
Exhaust Valve.011-.015 (.29-.38)
(1)Adjust valve clearance with engine cold.

1999 Toyota RAV4
1999-2000 ENGINES 2.0L 4-Cylinder
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GENERAL SPECIFICATIONS
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
ApplicationSpecification
Displacement122 Cu. In. (2.0L)
Bore3.39" (86.0 mm)
Stroke3.39" (86.0 mm)
Compression Ratio9.5:1
Fuel SystemSFI
ApplicationIn. (mm)
Crankshaft
End Play
Standard.0008-.0087 (.020-.220)
Wear Limit.0118 (.300)
Maximum Runout.0024 (.060)
Main Bearings
Journal Diameter (1)
Size Mark "0"2.1653-2.1655 (54.998-55.003)
Size Mark "1"2.1651-2.1653 (54.993-54.998)
Size Mark "2"2.1649-2.1651 (54.988-54.993)
Journal Out-Of-Round.0008 (.020)
Journal Taper.0008 (.020)
Oil Clearance
Standard Crankshaft Journal
No. 3 Journal
Standard.0010-.0017 (.025-.044)
Wear Limit.0031 (.080)
All Other Journals
Standard.0006-.0013 (.015-.034)
Wear Limit.0031 (.080)
.010" (.25 mm) Undersize Crankshaft Journal
No. 3 Journal
Standard.0011-.0026 (.027-.067)
Wear Limit.0031 (.080)
All Other Journals
Standard.0007-.0023 (.019-.059)
Wear Limit.0031 (.080)
Connecting Rod Bearings
Journal Diameter
Standard2.0466-2.0472 (51.985-52.000)
Undersized .010" (.25 mm)2.0372-2.0376 (51.745-51.755)

1999 Toyota RAV4
1999-2000 ENGINES 2.0L 4-Cylinder
Microsoft
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ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
(3)Tighten nut to 115 INCH lbs. (13.0 N.m).
(4)Tighten bolts to specification in sequence. See Fig. 38 .
(5)Tighten bolts to specification in sequence. See Fig. 29 .
ApplicationSpecification
Displacement122 Cu. In. (2.0L)
Bore3.39" (86.0 mm)
Stroke3.39" (86.0 mm)
Compression Ratio9.5:1
Fuel SystemSFI
1997
Horsepower @ RPM120 @ 5400
Torque Ft. Lbs. @ RPM125 @ 4600
1998
California
Horsepower @ RPM125 @ 5400
Torque Ft. Lbs. @ RPM130 @ 4600
Except California
Horsepower @ RPM127 @ 5400
Torque Ft. Lbs. @ RPM132 @ 4600
ApplicationIn. (mm)
Crankshaft
End Play
Standard.0008-.0087 (.020-.220)
Wear Limit.0118 (.300)
Maximum Runout.0024 (.060)
Main Bearings
Journal Diameter (1)
Size Mark "0"2.1653-2.1655 (54.998-55.003)
Size Mark "1"2.1651-2.1653 (54.993-54.998)
Size Mark "2"2.1649-2.1651 (54.988-54.993)

1997 Toyota RAV4
2.0L 4-CYL 1997-98 ENGINES Toyota 2.0L 4-Cylinder
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