oil type TOYOTA RAV4 1996 Service Repair Manual

For recommend fluid and transmission refill capacity, refer to the FLUID APPLICATION table. For fluid
capacity, refer to the TRANSMISSION REFILL CAPACITIES
table under FLUID CAPACITIES.
FLUID APPLICATION
FLUID CAPACITIES
TRANSMISSION REFILL CAPACITIES
(1)
ApplicationFluid Type
Transmission
RAV4
2WDDexron-II ATF
4WDToyota Type "T" ATF
Supra
Non-TurboDexron-II ATF
TurboToyota Type "T"-II ATF
All OthersDexron-II
Transmission/Differential
Avalon, Camry, Celica 2.2L (5S-FE), Corolla 1.6L (4A-FE) &
Tercel 3-SpeedDexron-II
Transfer Case
Land CruiserSAE 75W-90 GL-5 Gear Oil
Pickup
2.4L 4-Cyl.SAE 75W-90 GL-5 Gear Oil
3.0L V6Dexron-II ATF
Previa, RAV4, Tacoma & T100SAE 75W-90 GL-5 Gear Oil
4Runner
1995 Models
2.4L 4-Cyl.SAE 75W-90 GL-5 Gear
Oil
3.0L V6Dexron-II ATF
1996 ModelsSAE 75W-90 GL-5 Gear Oil
ApplicationRefill: Qts. (L)Dry Fill: Pts. (L)
Avalon3.7 (3.5)7.1 (6.7)
Camry
2.2L 4-Cyl.2.6 (2.5)5.9 (5.6)
3.0L V6.3.7 (3.5)7.1 (6.7)
Celica
1.8L (7A-FE)3.3 (3.1)8.0 (7.6)
2.2L (5S-FE)2.6 (2.5)5.9 (5.6)
Corolla
1.6L (4A-FE)2.6 (2.5)5.8 (5.5)

1996 Toyota 4Runner
TRANSMISSION SERVICING - A/T AUTOMATIC TRANSMISSION SERVICING Toyota
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Transmission (Pickup 4WD W/3.0L V6 & 1995 4Runner 4WD W/V6)
1. Remove transmission oil pan drain plugs from transmission. See Fig. 4 . Allow fluid to fully drain. If
replacing transmission oil strainer, remove transmission oil pan and gasket.
2. Remove bolts, transmission oil strainer and gasket (if equipped). Thoroughly clean transmission oil pan.
Using NEW gasket (if equipped), install transmission oil strainer. Install and tighten bolts to
specification. See TORQUE SPECIFICATIONS
.
3. Using NEW gasket, install transmission oil pan (if removed). Install and tighten bolts to specification See
TORQUE SPECIFICATIONS
. Fill transmission through dipstick tube to specified capacity using
recommended fluid. See RECOMMENDED FLUID
under LUBRICATION.
4. Ensure vehicle is on a level surface. Apply parking brake. Start engine and apply brakes. Move gearshift
from Park through Low and back to Park.
5. Check fluid level on transmission dipstick. Add proper type fluid so fluid level is at the COOL range
marked on the dipstick. Operate vehicle to normal operating temperature and recheck. See CHECKING
FLUID LEVEL under LUBRICATION. CAUTION: When removing transmission oil strainer, note bolt size and length
for reassembly reference.

1996 Toyota 4Runner
TRANSMISSION SERVICING - A/T AUTOMATIC TRANSMISSION SERVICING Toyota
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Fig. 4: Identifying Transmission Oil Pan Drain Plugs (Pickup 4WD With 3.0L V6 & 1995 4Runner 4WD
With V6)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Transmission (All Others)
1. Remove transmission oil pan drain plug from transmission oil pan. Allow fluid to fully drain. If replacing
transmission oil strainer, remove transmission oil pan and gasket.
2. Remove bolts, transmission oil strainer and gasket (if equipped). Thoroughly clean transmission oil pan.
Using NEW gasket (if equipped), install transmission oil strainer. Install and tighten bolts to
specification. See TORQUE SPECIFICATIONS
.
3. Using NEW gasket, install transmission oil pan (if removed). Install and tighten bolts to specification See
TORQUE SPECIFICATIONS
. Fill transmission through dipstick tube to specified capacity using
recommended fluid. See RECOMMENDED FLUID
under LUBRICATION.
4. Ensure vehicle is on a level surface. Apply parking brake. Start engine and apply brakes. Move gearshift
from Park through Low and back to Park.
5. Check fluid level on transmission dipstick. Add proper type fluid so fluid level is at the COOL range
marked on the dipstick. Operate vehicle to normal operating temperature and recheck. See CHECKING
FLUID LEVEL under LUBRICATION.
Transmission Differential (Avalon, Camry, Celica 2.2L 5S-FE, Corolla 1.6L 4A-FE & Tercel 3-Speed)
1. Remove oil filler and drain plugs from differential. See Fig. 1 . Allow fluid to drain. Reinstall drain plug.
2. Fill differential through oil filler plug hole to specified capacity using recommended fluid. See
RECOMMENDED FLUID
under LUBRICATION. Ensure fluid is level with bottom edge of filler plug
hole. Reinstall filler plug.
Transfer Case (Land Cruiser, Pickup, Previa, Tacoma, T100 & 4Runner)
1. Remove filler plug located on rear of transfer case. Remove drain plug from bottom of transfer case.
Allow fluid to drain. Reinstall drain plug.
2. Fill transfer case through oil filler plug hole to specified capacity using recommended fluid. See
RECOMMENDED FLUID
under LUBRICATION. Ensure fluid is level with bottom edge of filler plug
hole. Reinstall filler plug.
Transfer Case (RAV4)
1. Remove drain plug from bottom of transfer case. Allow fluid to drain. Reinstall drain plug. Fill transfer
case through transfer case oil dipstick tube to specified capacity using recommended fluid. See
RECOMMENDED FLUID
under LUBRICATION.
2. Check fluid level on transfer case dipstick. Fluid level should be in the LOW to HIGH range. Add fluid if CAUTION: When removing transmission oil strainer, note bolt size and length
for reassembly reference.

1996 Toyota 4Runner
TRANSMISSION SERVICING - A/T AUTOMATIC TRANSMISSION SERVICING Toyota
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1999-2000 DRIVE AXLES
Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
AXLE RATIO & IDENTIFICATION
Axle ratio may be determined by dividing number of ring gear teeth by number of teeth on drive pinion.
AXLE RATIO SPECIFICATIONS
DESCRIPTION & OPERATION
Drive axle assembly is a hypoid gear-type with integral housing. Drive pinion transfers power to the ring gear
which provides power to the side gear shafts. Side gear shafts are connected to the axle shafts which transfer the
power to the wheels. Drive pinion preload is adjusted using collapsible spacer. Side bearing preload is adjusted
using plate washers.
Rear differential may be a Limited Slip Differential (LSD) or a conventional type rear differential. If equipped
with LSD, manufacturer does not recommend disassembly of differential case.
LUBRICATION
CAPACITY
DIFFERENTIAL FLUID CAPACITY
FLUID TYPE
FLUID TYPE SPECIFICATIONS
TROUBLE SHOOTING
ApplicationRatio
A/T4.404:1
M/T4.933:1
Application(1) Quantity
RAV41 Qt. (.9L)
(1)Approximate quantity listed.
ApplicationFluid Type
Temperature Greater Than 0°F (-18°C)SAE 90W GL-5 Hypoid Gear Oil
Temperature Less Than 0°F (-18°C)SAE 80W-90 GL-5 Hypoid Gear Oil
NOTE: See TROUBLE SHOOTING article in GENERAL INFORMATION.

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4

1999 Toyota RAV4
1999-2000 DRIVE AXLES Differentials, Axle Shafts & Drive Shafts -- Rear Integral Housing -- RAV4
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1. Install engine in engine compartment. Loosely install right (timing belt side) engine mounting bracket-to-
engine mount bolts/nuts.
2. Install and tighten left (transaxle side) engine mounting bracket-to-engine mount bolts/nuts to
specification. See TORQUE SPECIFICATIONS
. Tighten right (timing belt side) engine mounting
bracket-to-engine mount bolts/nuts to specification.
3. Install power steering pump. Install and tighten bolts to specification. See TORQUE
SPECIFICATIONS . Install engine mount crossmember with front (exhaust manifold side) engine
mount-to-engine mount crossmember bolts and engine mount crossmember-to-body bolts loosely
installed. DO NOT tighten bolts at this time
4. Install front suspension crossmember on body with bolts loosely installed. Loosely install engine mount
crossmember-to-front suspension crossmember nuts and steering gear assembly-to-front suspension
crossmember bolts/nuts. DO NOT tighten bolts/nuts at this time.
5. Install and tighten front suspension crossmember bolts to specification. See TORQUE
SPECIFICATIONS .
6. Tighten steering gear assembly-to-front suspension crossmember bolts/nuts and then engine mount
crossmember-to-front suspension crossmember nuts to specification. See TORQUE
SPECIFICATIONS .
7. Tighten front (exhaust manifold side) engine mount-to-engine mount crossmember bolts and then engine
mount crossmember-to-body bolts to specification. See TORQUE SPECIFICATIONS
.
8. To install remaining components, reverse removal procedure. Before installing axle shafts coat axle shaft
seals in transaxle with grease.
9. On all axle shafts except right (passenger-side) axle shaft on 2WD models, install NEW snap ring on end
of axle shaft. Position snap ring on end of axle shaft with opening facing downward.
10. Install axle shaft by lightly tapping axle shaft into transaxle. Ensure axle shaft moves inward and outward
approximately .079-.120" (2.00-3.00 mm) and cannot be pulled from transaxle.
11. On 2WD M/T models, when installing right (passenger-side) axle shaft, install NEW axle shaft retaining
bolt. Tighten axle shaft retaining bolt to specification. See TORQUE SPECIFICATIONS
.
12. On 4WD models, ensure reference marks on drive shaft flanges are aligned. Ensure mounting bracket on
drive shaft center support bearing is straight and perpendicular to drive shaft before tightening bolts to
specification.
13. Use NEW gasket and NEW nuts when installing front exhaust pipe on catalytic converter. Ensure all
bolts/nuts are loosely installed before tightening to specification.
14. Adjust fluid levels and control cables. On 2WD models with A/T, use Dexron-II ATF. On 4WD models
with A/T, use Type "T" ATF. On all M/T models, use SAE 75-90 GL-5 gear oil.
CYLINDER HEAD & MANIFOLDS NOTE: All axle shafts, except right (passenger-side) axle shaft on 2WD models,
use a snap ring on end of axle shaft. Ensure NEW snap ring is installed.
NOTE: On 4WD models, manufacturer recommends engine removal for servicing of
cylinder head and manifolds. See ENGINE
.

1999 Toyota RAV4
1999-2000 ENGINES 2.0L 4-Cylinder
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Installation
1. Install engine in engine compartment. Loosely install right (timing belt side) engine mounting bracket-to-
engine mount bolts/nuts.
2. Install and tighten left (transaxle side) engine mounting bracket-to-engine mount bolts/nuts to
specification. See TORQUE SPECIFICATIONS
. Tighten right (timing belt side) engine mounting
bracket-to-engine mount bolts/nuts to specification.
3. Install power steering pump. Install and tighten bolts to specification. See TORQUE
SPECIFICATIONS .
4. Install engine mount crossmember with front (exhaust manifold side) engine mount-to-engine mount
crossmember bolts and engine mount crossmember-to-
body bolts loosely installed. DO NOT tighten bolts
at this time.
5. Install front suspension crossmember on body with bolts loosely installed. Loosely install engine mount
crossmember-to-front suspension crossmember nuts and steering gear assembly-to-front suspension
crossmember bolts/nuts. DO NOT tighten bolts/nuts at this time.
6. Install and tighten front suspension crossmember bolts to specification. See TORQUE
SPECIFICATIONS .
7. Tighten steering gear assembly-to-front suspension crossmember bolts/nuts and then engine mount
crossmember-to-front suspension crossmember nuts to specification. See TORQUE
SPECIFICATIONS .
8. Tighten front (exhaust manifold side) engine mount-to-engine mount crossmember bolts and then engine
mount crossmember-to-body bolts to specification. See TORQUE SPECIFICATIONS
.
9. To install remaining components, reverse removal procedure. Before installing axle shafts coat axle shaft
seals in transaxle with grease.
10. On all axle shafts except right (passenger-side) axle shaft on 2WD models, install NEW snap ring on end
of axle shaft. Position snap ring on end of axle shaft with opening facing downward.
11. Install axle shaft by lightly tapping axle shaft into transaxle. Ensure axle shaft moves inward and outward
approximately .079-.120"(2.00-3.00 mm) and cannot be pulled from transaxle.
12. On 2WD M/T models, when installing right (passenger-side) axle shaft, install NEW axle shaft retaining
bolt. Tighten axle shaft retaining bolt to specification. See TORQUE SPECIFICATIONS
.
13. On 4WD models, ensure reference marks on drive shaft flanges are aligned. Ensure mounting bracket on
drive shaft center support bearing is straight and perpendicular to drive shaft before tightening bolts to
specification.
14. On all models, use NEW gasket and NEW nuts when installing front exhaust pipe on catalytic converter.
Ensure all bolts/nuts are loosely installed before tightening to specification.
15. Adjust fluid levels and control cables. On 2WD models with A/T, use Dexron-II ATF. On 4WD models
with A/T, use Type "T" ATF. On all M/T models, use SAE 75-90 GL-5 gear oil.
CYLINDER HEAD & MANIFOLDS NOTE: All axle shafts except right (passenger-side) axle shaft on 2WD models,
use a snap ring on end of axle shaft. Ensure NEW snap ring is installed.

1997 Toyota RAV4
2.0L 4-CYL 1997-98 ENGINES Toyota 2.0L 4-Cylinder
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1999 MANUAL A/C-HEATER SYSTEMS
RAV4
SPECIFICATIONS
SPECIFICATIONS
DESCRIPTION
RAV4 manual A/C-heater system uses a Nippondenso 10-cylinder compressor. The compressor only operates
in normal operating temperatures and pressures set for this model. An electric condenser fan is used and
operates at 2 speeds, depending on system pressure, engine coolant temperature and A/C switch position.
System components used are: fan switch, A/C amplifier, evaporator, thermistor, dual-pressure switch, engine
coolant temperature switch, compressor, condenser, receive
r-drier, and all the necessary pipes and hoses. Air
ApplicationSpecification
Compressor TypeNippondenso 10PA15 10-Cyl.
Compressor Clutch Clearance.014-.026" (.35-.65 mm)
Compressor Belt Tension (1)
New Belt (2) 135-185 lbs. (61-84 kg)
Used Belt80-120 lbs. (36-54 kg)
Compressor Oil Capacity (3) 4.1 ozs.
Refrigerant (R-134a) Capacity22.9-26.5 ozs.
System Operating Pressures (4)
Low Side22-37 psi (1.5-2.5 kg/cm2 )
High Side206-235 psi (14-16 kg/cm2 )
(1)Using a belt tension gauge, measure at longest run of belt.
(2)A new belt is one that has been used less than 5 minutes.
(3)Use ND-Oil 8 (Part No. 08885-09109).
(4)When ambient temperature is 86-95°F (30-35°C).
WARNING:To avoid injury from accidental air bag deployment, read and carefully
follow all SERVICE PRECAUTIONS and DISABLING & ACTIVATING AIR
BAG SYSTEM procedures in AIR BAG SYSTEM SAFETY article in
GENERAL SERVICING.
CAUTION: When battery is disconnected, radio will go into anti-theft protection mode.
Obtain radio anti-theft protection code from owner prior to servicing
vehicle.

1999 Toyota RAV4
1999 MANUAL A/C-HEATER SYSTEMS RAV4

1999 Toyota RAV4
1999 MANUAL A/C-HEATER SYSTEMS RAV4
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1999-2000 ACCESSORIES & EQUIPMENT
Instrument Panels - Trucks
DESCRIPTION & OPERATION
GAUGES
Standard instrument clusters contain fuel and temperature gauges with telltale warning lights. Some optional
instrument panels are equipped with a tachometer, oil pressure gauge and voltmeter. Gauge internal operating
components use either a 2-terminal bimetallic strip type or a 3-terminal coil type. The 2-terminal type gauges
are generally used on clusters without tachometers.
SWITCHES
All models contain hazard warning switch on instrument panel. All models use a combination switch for
headlight, turn signal, wiper/washer, and cruise control switches. Combination switch is mounted on steering
column. For testing and/or removal and installation procedures for combination switch components, see
appropriate STEERING COLUMN SWITCHES article.
COMPONENT TESTS
A/T OIL TEMPERATURE SWITCH
RAV4
1. Turn ignition switch to OFF position. Disconnect A/T oil temperature switch 1-pin connector. Switch is
located on side of transaxle, near park/neutral position switch. Remove A/T oil temperature switch. Place
probe end of switch and thermometer in a container of water.
2. Connect an ohmmeter between switch terminal and switch body. Heat water and check for continuity.
With temperature at 284-302°F (140-150°C), continuity should exist. If continuity does not exist, replace
switch.
A/T OIL TEMPERATURE WARNING LIGHT
RAV4
Disconnect A/T oil temperature switch connector. Switch is located on side of transaxle, near park/neutral
position switch. Using a jumper wire, connect switch connector terminal to ground. Turn ignition switch to ON
position. A/T oil temperature warning light should be on. If warning light is off, check bulb and wiring harness.
Repair as necessary. WARNING:Deactivate air bag system before performing any service operation. See
AIR BAG RESTRAINT SYSTEMS article. DO NOT apply electrical power to
any component on steering column without first deactivating air bag
system. Air bag may deploy.

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Instrument Panels - Trucks

1999 Toyota RAV4
1999-2000 ACCESSORIES & EQUIPMENT Instrument Panels - Trucks
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LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS
FLUID CAPACITIES
FLUID CAPACITIES
BATTERY SPECIFICATIONS
MaterialConditionSpecification
Engine OilAmbient Temperature Less Than
50°F (10°C) to -20°F (-29°C)SAE 5W-30 API SH
Engine OilAmbient Temperature Above 0°F
(-18°C) to Over 100°F (38°C)SAE 10W-30 API SH
Automatic Transaxle Fluid2WD: AllATF DEXRON II
Automatic Transaxle Fluid4WD: AllATF Type T or Equiv.
Manual Transaxle FluidAllAPI GL-4 or GL-5 SAE 75W-90
Clutch FluidAllDOT 3
Transfer Case FluidAllMultipurpose Gear Oil API GL-5,
SAE 75W-90
Rear Differential FluidAllHypoid Gear Oil API GL-5, SAE
90
Engine CoolantAllEthylene-Glycol Based
Power Steering FluidAllATF DEXRON II
Brake FluidAllDOT 3
ItemConditionSpecification (1)
Engine OilDrained, With Filter4.3 Qts. (4.1L)
Engine OilDrained, Without Filter4.1 Qts. (3.9L)
Engine CoolantM/T: Drained8.5 Qts. (8.0L)
Engine CoolantA/T: Drained8.1 Qts. (7.7L)
Transfer Case Oil (2) Drained0.7 Qts. (0.7L)
Automatic Transaxle Fluid2WD: Drained3.5 Qts. (3.3L)
Automatic Transaxle Fluid4WD: Drained7.4 Qts. (7.0L)
Manual Transaxle Oil2WD: Drained4.1 Qts. (3.9L)
Manual Transaxle Oil4WD: Drained5.3 Qts. (5.0L)
Rear Differential Oil (3) Drained1.0 Qts. (0.9L)
Fuel TankCapacity15.3 Gals. (58.0L)
(1)Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(2)4WD models with an automatic transaxle.
(3)4WD models, includes LSD.

1999 Toyota RAV4
MAINTENANCE INFORMATION 1997-99 MAINTENANCE Toyota Maintenance Information
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1999 MANUAL TRANSMISSIONS
Toyota E250 & E250F 5-Speed Overhaul
APPLICATION
TRANSAXLE APPLICATIONS
IDENTIFICATION
Transmission type is identified by ID label located on driver-side door post.
DESCRIPTION
Transaxle design incorporates transmission, center differential, front differential and transfer case (4WD
models). Transmission is shifted by a pair of push-pull cables. These cables provide positive shift feel and
absorb transmission and engine vibrations. The E250F utilizes a full-time transfer case with a limited slip
viscous coupling. Both the E250 and E250F have a center differential, which compensates for difference
between the rotational speed of the front and rear wheels.
ADJUSTMENTS
LUBRICATION
Remove filler plug from side of transmission. Fluid should be level with bottom of filler opening. If fluid is low,
fill until level is correct. Use SAE 75W/90 API GL-4 or GL-5 gear oil for 2WD models, or SAE 75W/90 API
GL-5 gear oil for 4WD models. Capacity is 4.1 qts. (3.9L) for 2WD models, or 5.3 qts. (5.0L) for 4WD models.
ON-VEHICLE SERVICE
AXLE SHAFTS
See appropriate AXLE SHAFTS article in AXLE SHAFTS & TRANSFER CASES.
TROUBLE SHOOTING
See GENERAL TROUBLE SHOOTING article.
Vehicle ApplicationTransaxle Model
RAV4
2WDE250
4WDE250F
NOTE: No adjustments are necessary.

1999 Toyota RAV4
1999 MANUAL TRANSMISSIONS Toyota E250 & E250F 5-Speed Overhaul

1999 Toyota RAV4
1999 MANUAL TRANSMISSIONS Toyota E250 & E250F 5-Speed Overhaul
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