Speed sensor TOYOTA RAV4 1996 Service Manual PDF

29
G
Position of Parts in Engine Compartment
I 1 Idle Air Control Valve R 1Radiator Fan Motor
I 2 Igniter R 2 Rear Washer Motor
I 3 Ignition Coil and Distributor
I 4 Ignition Coil and Distributor S 1 Solenoid Valve SLD
I 5 Injector No. 1 S 2 Starter
I 6 Injector No. 2 S 3 Starter
I 7 Injector No. 3
I 8 Injector No. 4 T 1 Throttle Position Sensor
I 9 Intake Air Temp. Sensor
V 1 Vapor Pressure Sensor
K 1 Knock Sensor V 2 Vehicle Speed Sensor (Combination Meter)
V 3 Vehicle Speed Sensor (Front)
M 1 Manifold Absolute Pressure Sensor V 4 Vehicle Speed Sensor (Rear)
V 5 VSV (Center Diff. Lock No. 1)
N 1 Noise Filter (Ignition System) V 6 VSV (Center Diff. Lock No. 2)
V 7 VSV (EGR)
O 1 Oil Pressure SW V 8 VSV (EVAP)
O 2 Oxygen Sensor (Bank 1 Sensor 1) V 9 VSV (Vapor Pressure Sensor)
O 3 Oxygen Sensor (Bank 1 Sensor 2)
W 1 Water Temp. Sender
P 1 Park/Neutral Position SW (A/T)

32
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[2-Door]
A 21 ABS Speed Sensor Rear LH L 1 License Plate Light
A 22 ABS Speed Sensor Rear RH
P 3 Personal Light
B 7 Back Door Open Detection SW and Door Lock P 4 Power Window Master SW
Motor P 5 Power Window Motor (Driver's Side)
P 6 Power Window Motor (Front Passenger's Side)
D 6 Door Courtesy SW (Driver's Side) P 9 Power Window SW (Front Passenger's Side)
D 7 Door Courtesy SW (Front Passenger's Side)
D 10 Door Lock Control SW (Front Passenger's Side) R 8 Rear Combination Light LH
D 13 Door Lock Motor, Door Key Lock and Unlock SW R 9 Rear Combination Light RH
(Driver's Side) R 10Rear Side Marker Light LH
D 14 Door Lock Motor, Door Key Lock and Unlock SW R 11 Rear Side Marker Light RH
(Front Passenger's Side) R 12 Rear Speaker LH
R 13 Rear Speaker RH
F 9 Front Speaker LH R 14 Rear Window Defogger (+)
F 10 Front Speaker RH R 15 Rear Window Defogger (-)
F 11 Fuel Sender (Main) and Fuel Pump R 16 Rear Wiper Motor
F 12 Fuel Sender (Sub) R 17 Rear Wiper Relay
R 18 Remote Control Mirror LH
H 5 High Mounted Stop Light R 19 Remote Control Mirror RH
I 11 Interior Light

33
G
Position of Parts in Body
[4-Door]
A 21 ABS Speed Sensor Rear LH L 1 License Plate Light
A 22 ABS Speed Sensor Rear RH
P 3 Personal Light
B 7 Back Door Open Detection SW and Door Lock P 4 Power Window Master SW
Motor P 5 Power Window Motor (Driver's Side)
P 6 Power Window Motor (Front Passengerºs Side)
D 6 Door Courtesy SW (Driver's Side) P 7 Power Window Motor (Rear LH)
D 7 Door Courtesy SW (Front Passenger's Side) P 8 Power Window Motor (Rear RH)
D 8 Door Courtesy SW (Rear LH) P 9 Power Window SW (Front Passenger's Side)
D 9 Door Courtesy SW (Rear RH) P 10 Power Window SW (Rear LH)
D 10 Door Lock Control SW (Front Passenger's Side) P 11 Power Window SW (Rear RH)
D 11 Door Lock Motor (Rear LH)
D 12 Door Lock Motor (Rear RH) R 8 Rear Combination Light LH
D 13 Door Lock Motor, Door Key Lock and Unlock SW R 9 Rear Combination Light RH
(Driver's Side) R 10Rear Side Marker Light LH
D 14 Door Lock Motor, Door Key Lock and Unlock SW R 11 Rear Side Marker Light RH
(Front Passenger's Side) R 12 Rear Speaker LH
R 13 Rear Speaker RH
F 9 Front Speaker LH R 14 Rear Window Defogger (+)
F 10 Front Speaker RH R 15 Rear Window Defogger (-)
F 11 Fuel Sender (Main) and Fuel Pump R 16 Rear Wiper Motor
F 12 Fuel Sender (Sub) R 17 Rear Wiper Relay
R 18 Remote Control Mirror LH
H 5 High Mounted Stop Light R 19 Remote Control Mirror RH
I 11 Interior Light

64
ENGINE CONTROL
THE ENGINE CONTROL SYSTEM UTILIZES A MICROCOMPUTER AND MAINTAINS OVERALL CONTROL OF THE ENGINE ETC. AN
OUTLINE OF ENGINE CONTROL IS GIVEN HERE.
1. INPUT SIGNALS
(1) ENGINE COOLANT TEMP. SENSOR SIGNAL SYSTEM
THE ENGINE COOLANT TEMP. SENSOR DETECTS THE ENGINE COOLANT TEMP. AND HAS A BUILT-IN THERMISTOR WITH A
RESISTANCE WHICH VARIES ACCORDING TO THE ENGINE COOLANT TEMP. THUS THE ENGINE COOLANT TEMP. IS INPUT IN
THE FORM OF A CONTROL SIGNAL TO TERMINAL THW OF THE ENGINE CONTROL MODULE.
(2) INTAKE AIR TEMP. SIGNAL SYSTEM
THE INTAKE AIR TEMP. SENSOR DETECTS THE INTAKE AIR TEMP. , WHICH IS INPUT AS A CONTROL SIGNAL TO TERMINAL THA
OF THE ENGINE CONTROL MODULE.
(3) OXYGEN SENSOR SIGNAL SYSTEM
THE OXYGEN SENSOR DETECTS THE OXYGEN DENSITY IN THE EXHAUST EMISSION WHICH IS INPUT AS A CONTROL SIGNAL
TO TERMINALS OX1 AND OX2 OF THE ENGINE CONTROL MODULE.
(4) THROTTLE SIGNAL SYSTEM
THE THROTTLE POSITION SENSOR DETECTS THE THROTTLE VALVE OPENING ANGLE, WHICH IS INPUT AS A CONTROL
SIGNAL TO TERMINAL VTA OF THE ENGINE CONTROL MODULE, OR WHEN THE VALVE IS FULLY CLOSED.
(5) VEHICLE SPEED CIRCUIT
THE VEHICLE SPEED IS DETECTED BY VEHICLE SPEED SENSOR INSTALLED IN THE TRANSMISSION AND THE SIGNAL IS INPUT
TO TERMINAL SPD OF THE ENGINE CONTROL MODULE VIA THE COMBINATION METER.
(6) PARK/NEUTRAL POSITION SW SIGNAL SYSTEM
THE PARK/NEUTRAL POSITION SW DETECTS WHETHER THE SHIFT POSITION IS IN NEUTRAL OR NOT, AND INPUTS A CONTROL
SIGNAL TO TERMINAL NSW OF THE ENGINE CONTROL MODULE.
(7) A/C SW SIGNAL SYSTEM
THE OPERATING VOLTAGE OF THE A/C MAGNETIC CLUTCH IS DETECTED AND INPUT IN THE FORM OF A CONTROL SIGNAL TO
TERMINAL ACI OF THE ENGINE CONTROL MODULE.
(8) BATTERY SIGNAL SYSTEM
VOLTAGE IS CONSTANTLY APPLIED TO TERMINAL BATT OF THE ENGINE CONTROL MODULE. WHEN THE IGNITION SW IS
TURNED TO ON, VOLTAGE FOR THE ENGINE CONTROL MODULE OPERATION IS APPLIED VIA THE EFI MAIN RELAY TO
TERMINAL +B OF THE ENGINE CONTROL MODULE.
(9) INTAKE AIR VOLUME SIGNAL SYSTEM
INTAKE AIR VOLUME IS DETECTED BY THE MANIFOLD ABSOLUTE PRESSURE SENSOR AND IS INPUT AS A CONTROL SIGNAL
TO TERMINAL PIN OF THE ENGINE CONTROL MODULE.
(10) STARTER SIGNAL SYSTEM
TO CONFIRM THAT THE ENGINE IS CRANKING, THE VOLTAGE APPLIED TO THE STARTER MOTOR DURING CRANKING IS
DETECTED AND IS INPUT AS A CONTROL SIGNAL TO TERMINAL STA OF THE ENGINE CONTROL MODULE.
(11) ELECTRICAL LOAD SIGNAL SYSTEM
THE SIGNAL WHEN SYSTEMS SUCH AS THE REAR WINDOW DEFOGGER, HEADLIGHT, ETC. WHICH CAUSE A HIGH ELECTRICAL
BURDEN ARE ON IS INPUT TO TERMINAL ELS AS A CONTROL SIGNAL.
SYSTEM OUTLINE

65
2. CONTROL SYSTEM
*SFI
THE SFI SYSTEM MONITORS THE ENGINE CONDITION THROUGH THE SIGNALS, WHICH ARE INPUT FROM EACH SENSOR (INPUT
SIGNALS (1) TO (11)). THE BEST FUEL INJECTION VOLUME IS DECIDED BASED ON THIS DATA AND THE PROGRAM MEMORIZED
BY THE ENGINE CONTROL MODULE, AND THE CONTROL SIGNAL IS OUTPUT TO TERMINALS #10, #20, #30, AND #40 OF THE
ENGINE CONTROL MODULE TO OPERATE THE INJECTOR (INJECT THE FUEL). THE SFI SYSTEM PRODUCES CONTROL OF FUEL
INJECTION OPERATION BY THE ENGINE CONTROL MODULE IN RESPONSE TO THE DRIVING CONDITIONS.
*IDLE SPEED CONTROL SYSTEM
THE IDLE SPEED CONTROL SYSTEM INCREASES THE RPM AND PROVIDES IDLING STABILITY FOR FAST IDLE-UP WHEN THE
ENGINE IS COLD AND WHEN THE IDLE SPEED HAS DROPPED DUE TO ELECTRICAL LOAD, ETC. THE ENGINE CONTROL MODULE
EVALUATES THE SIGNALS FROM EACH SENSOR (INPUT SIGNALS (1 TO 5, 11), OUTPUTS CURRENT TO TERMINAL ISCO AND ISCC,
AND CONTROLS THE IDLE AIR CONTROL VALVE.
*A/C CUT CONTROL SYSTEM
WHEN THE VEHICLE SUDDENLY ACCELERATES FROM LOW ENGINE SPEED, THIS SYSTEM CUTS OFF AIR CONDITIONING
OPERATION FOR A FIXED PERIOD OF TIME IN RESPONSE TO THE SPEED SENSOR, THROTTLE VALVE OPENING ANGLE AND
INTAKE MANIFOLD PRESSURE IN ORDER TO MAINTAIN ACCELERATION PERFORMANCE.
THE ENGINE CONTROL MODULE RECEIVES INPUT SIGNALS (4, 5 AND 9), AND INPUTS SIGNALS TO TERMINAL ACT.
3. DIAGNOSIS SYSTEM
WITH THE DIAGNOSIS SYSTEM, WHEN THERE IS A MALFUNCTION IN THE ENGINE CONTROL MODULE SIGNAL SYSTEM, THE
MALFUNCTIONING SYSTEM IS RECORDED IN THE MEMORY. THE MALFUNCTIONING SYSTEM CAN THEN BE FOUND BY READING
THE DISPLAY (CODE) OF THE MALFUNCTION INDICATOR LAMP.
4. FAIL-SAFE SYSTEM
WHEN A MALFUNCTION OCCURS ON ANY SYSTEM, IF THERE IS A POSSIBILITY OF ENGINE THROUBLE BEING CAUSED BY
CONTINUED CONTROL BASED IN THE SIGNALS FROM THAT SYSTEM, THE FAIL-SAFE SYSTEM EITHER CONTROLS THE SYSTEM BY
USING DATA (STANDARD VALUES) RECORDED IN THE ENGINE CONTROL MODULE MEMORY OR ELSE STOPS THE ENGINE.

70
ENGINE CONTROL
IG 2 10 IG 2 9 IG 1 28 R-L
R-L
R-L
L-B
R-YL-B
R-
V- W
G-R
VEHICLE SPE ED SENSOR
(
CO MBINATION M ETER) COMBINATION
METER C 9
G-R V-WR-B J10 , J11
A
A C
B B
B B LJUNCTION CONNECTOR
R-L
11 1 0 2 9
Y
3 2 1
V 2
MALFANCTION
INDICATOR LAMP
SPEED
1B8
1E8

130
ELECTRONICALLY CONTROLLED TRANSMISSION
THIS SYSTEM ELECTRONICALLY CONTROLS THE GEAR SHIFT TIMING, LOCK-UP TIMING, THE CLUTCH AND BRAKE HYDRAULIC
PRESSURE, AND THE ENGINE TORQUE DURING SHIFTING TO ACHIEVE OPTIMUM SHIFT FEELING.
IN ACCORDING TO THE VEHICLE DRIVING CONDITIONS AND ENGINE OPERATING CONDITIONS AS DETECTED BY VARIOUS
SENSORS.
1. GEAR SHIFT OPERATION
DURING DRIVING, THE ENGINE CONTROL MODULE SELECTS THE SHIFT FOR EACH GEAR WHICH IS MOST APPROPRIATE TO THE
DRIVING CONDITIONS, BASED ON INPUT SIGNALS FROM THE ENGINE COOLANT TEMP. SENSOR TO TERMINAL THW OF THE
ENGINE CONTROL MODULE, AND ALSO THE INPUT SIGNALS TO TERMINAL SPD OF THE ENGINE CONTROL MODULE FROM THE
SPEEDOMETER DEVOTED TO THE ELECTRONICALLY CONTROLLED TRANSMISSION. CURRENT IS THEN OUTPUT TO THE
ELECTRONICALLY CONTROLLED TRANSMISSION SOLENOID. WHEN SHIFTING TO 1ST SPEED, CURRENT FLOWS FROM TERMINAL
S1 OF THE ENGINE CONTROL MODULE "TERMINAL
(A) 3 (2WD) OR (B) 3 (4WD) OF THE ELECTRONICALLY CONTROLLED
TRANSMISSION SOLENOID "GROUND, AND CONTINUES TO THE NO. 1 SOLENOID CAUSES THE SHIFT.
FOR 2ND SPEED, CURRENT FLOWS FROM TERMINAL S1 OF THE ENGINE CONTROL MODULE "TERMINAL 3 OF THE
ELECTRONICALLY CONTROLLED TRANSMISSION SOLENOID "GROUND, AND FROM TERMINAL S2 OF THE ENGINE CONTROL
MODULE "TERMINAL
(A) 1 (2WD) OR (B) 6 (4WD) OF THE ELECTRONICALLY CONTROLLED TRANSMISSION SOLENOID "
GROUND, AND CONTINUES TO SOLENOIDS NO. 1 AND NO. 2 CAUSES THE SHIFT.
FOR 3RD SPEED, THERE IS NO CONTINUOUS TO NO. 1 SOLENOID, ONLY TO NO. 2 CAUSING THE SHIFT.
SHIFTING INTO 4TH SPEED (OVERDRIVE) TAKES PLACE WHEN THERE IS NO CONTINUOUS TO EITHER NO. 1 OR NO. 2 SOLENOID.
2. LOCK-UP OPERATION
WHEN THE ENGINE CONTROL MODULE JUDGES FROM EACH SIGNAL THAT LOCK-UP OPERATION CONDITIONS HAVE BEEN MET,
CURRENT FLOWS FROM TERMINAL SL OF THE ENGINE CONTROL MODULE "TERMINAL
(A) 2 (2WD) OR (B) 5 (4WD) OF THE
ELECTRONICALLY CONTROLLED TRANSMISSION SOLENOID "GROUND, CONTINUES TO THE LOCK-UP SOLENOID AND CAUSING
LOCK-UP OPERATION.
3. STOP LIGHT SW CIRCUIT
IF THE BRAKE PEDAL IS DEPRESSED (STOP LIGHT SW ON) WHEN DRIVING IN LOCK-UP CONDITION, A SIGNAL IS INPUT TO
TERMINAL B/K OF THE ENGINE CONTROL MODULE, THE ENGINE CONTROL MODULE OPERATES AND CURRENT TO THE LOCK-UP
SOLENOID IS CUT.
4. OVERDRIVE CIRCUIT
*O/D MAIN SW ON
WHEN THE O/D MAIN SW IS TURNED ON (SW POINT IS OPEN), A SIGNAL IS INPUT TO TERMINAL OD2 OF THE ENGINE CONTROL
MODULE AND ENGINE CONTROL MODULE OPERATION CAUSES GEAR SHIFT WHEN THE CONDITIONS FOR OVERDRIVE ARE MET.
*O/D MAIN SW OFF
WHEN THE O/D MAIN SW IS TURNED OFF (SW POINT IS CLOSED), THE CURRENT FLOWING THROUGH THE O/D OFF INDICATOR
LIGHT FLOWS THROUGH THE O/D MAIN SW TO GROUND. CAUSING THE INDICATOR LIGHT TO LIGHT UP. AT THE SAME TIME, A
SIGNAL IS INPUT TO TERMINAL OD2 OF THE ENGINE CONTROL MODULE AND ENGINE CONTROL MODULE OPERATION
PREVENTS SHIFT INTO OVERDRIVE.
SYSTEM OUTLINE

133
I 4 I 4 B 2PIM
B 1VC
B 11VTA
B 3TH A
B 4THW
B 7PTN K
B 9E2
Y
BR BR BR
LG-R
YY
L-R
Y-B
W
BR BR
BR
BR
BR SENSOR
OR
ENGINE CONTROL M ODULEB E 4 , E 5AC, E 6
B 15
L-W
A 2
A 15 A1C13 C3C2A8A7B14 B13
TE1S1
S2 SL ST SLD+ SLD- FR+ FR- RR+ RR-
P-B
P
Y-B
LG
L- B
BR-B
Y-R
W-R
L- Y
R-L
I 5 I 5 I 5 TO CRUISE
CONTROL ECUIG 2 14 IG 2 13
IG 2 12 A 3
B 3A 1A2(
2W D)
B 1(
4W D)
B 5 B 6
(
4W D)
(
4W D)(
4WD)
(
4WD)
(
4W D)
(
4W D)
(
4W D)
(
4W D)L-B
BR - B LG
B E 1 , A
ELECTRO NICALLY
CONTROLLED
TRANSM ISSION SOLENOID
(
4W D)(
4W D)
I 5 P
PFROM CRUISE CONTROL ECU
1 31212 SOLENOID VALVE
SLD S 1
VEHICLE SPEED
SENSOR (
FRO N T) V 3
VEHICLE SPEED
SENSOR (
REAR) V 4
1 2
1 2
11 1 3 2432
32
E2
L Y
BR
BR
Y
L- Y
VCC PTNK
L-R
L Y M 1
MANIFOLD ABSOLUTE
PRESSURE SENSOR
THRO TTLE
POSITION T 1
INTAKE AIR TEMP. SENS I 9
ENGINE COOLANT
TEM P
. SE
NSOR E 2
VAPOR PRESSURE
SENSOR V 1 8
B-RDATA LINK
CONNECTOR 1 D 1
12I 5
IG 1 5
E2 VC PIM
+B TE1

134
ELECTRONICALLY CONTROLLED TRANSMISSION
GAUGE
SE BLOCK] FROM POW ER SOURCE SYSTEM (
SEE PAGE 54)
IG 1 2 IG 2 9 IG 2 10
EC IGA 8
A 5A4A2 A 10 A11 B2
ECT PW RO/D OFF
4
R-G
LG
R-L
R- B LG-LG BR BR BR
R-L R-LR-L
R-LR-L-L
-L
LG
R-G LG
R-G
-W
V-WR- Y
L- B R- Y
L-B
W-B LG W-B
CO MBINATION M ETERB C 9 , C10A
EL ECTRONICALLY
CONTROLLED TRANSM ISSION
PATTERN SELECT SW E 3
(
COM BINATION METER) SPEED
JUNC
CONN J 32
CTION
NECTORB , J1 1 A
W-B JUNCTION CONNECTORB J10 , J11A
B BBBA C A C
I 5
1E 81B8
R
R
10A
[FU 3
F 8
POW ER NORMAL
3
BB B
B
TION
ECTORB
B JUN CTIO N
CONNECTOR J 5
C 7
OD2C 15
PC 9
SPD
C 8R
C 182
C 19L
A 14E1
A 26E02
A 13E01321
R
V
W-B
ENGINE CONTRO L M ODULEB E 4 , E 5AC, E 6
VEHICLE SPEED SENSOR V 2
IG 2 15 IG 216 IG17
4 2
A A
R-B LG - RLG BR BR BR
R-L
W-B
JUN CTION
CONNECTOR J 2O/D MAIN SW O 4
B A B 8(
4WD) A 5(
2WD)
B 3A 9
B 4A 4
A AAA A 6(
2WD)
B 2(
4WD)JU N
CON J10W-B
B P 1 , A
PARK/NEUTRAL
POSITION
SW

140
ABS
M A 1B2B4
C 8 C 11 C 10 C 9 D 25 D 26 D 12 D 13 C 2 C 1 C 5 C 15 C 4 A 2A4B1B5 A 3A 4B1B5B3B7B4B8B2B6A3A2A5A1
B 3 B 14 B 19 B 20
EA EBY-GY-G
L-B
L-R
W-B
W-R W-R
R-W
R- L R-B
W-BL- OL- R G-W BR-R BR-WG-Y
G-B
L- WL- R R-G R- W R-W
R-G
L-R
L-W
G-B
G-Y
BR-W
BR-R
G-W
L-O BR
BATTERY
ABS ACTUATOR ABS RELAYB A 8 , A 9AA A 6 , A 7B
ABS ECU A16 A MR R+(
2W D)
R-(
4W D)SR SFRH SFRR SFLH SFLR SRRH SRRR SRLH SRLR AST MT
FR+ FR- FSS FL+ FL-
B W BRG
R
FR O N T R H FRO NT LHEA15 2 W-RFU
B 6 W-BF 7
PKB
R-
R-B R-B
E 2
E 1I 3
W-B W-B W-BW- B
A 4B2B6B3B7B4B8B1B5A3A2A5A1(
2WD)
(
4WD)
B 4 B 18 B 8 B 7B 9 B 16 B 12 B 5 B 22 B 21 B 11 B 10 B 1(
2W D)
(
4W D)
B , A1 7
C 16 C 14 C 13 D 9
JU
CO J 1C 7 C 6(
2WD)
(
4WD) C , D,
(
4WD)
87
2 60A ABS
6 W
1J 15
1B19
1I 10 B
2 1 2 1
ABS SPEED SENSOR ABS SPEED SENSOR A10 A11 2 1
1
R-B
R-B FROM
CO M BINATION
METER(
SHIELDED)
PARKING BRAKE SW P 2BRAKE FLUID
LEVEL W ARNING SW B 2
A A
W-B
W-B
I 3
NCTION
NNECTOR(
4W D)
(
SHIELDED)
(
4WD)
SIBLE LINK BLOCK
100A ALT