high beam TOYOTA RAV4 1996 Service Repair Manual

BE1MW−01
Z17623
HEAD
TA I L
OFFRight
LeftFlash
8
7
17 16
1413
Z13558
3
4
21
3
4 2
1
Z05657
3 21 3
21
55
− BODY ELECTRICALHEADLIGHT AND TAILLIGHT SYSTEM
BE−15
1996 RAV4 (RM447U)
INSPECTION
1. INSPECT LIGHT CONTROL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
TAIL14 − 16Continuity
HEAD13 − 14 − 16Continuity
If continuity is not as specified, replace the switch.
2. INSPECT HEADLIGHT DIMMER SWITCH CONTINU-
ITY
Switch positionTester connectionSpecified condition
Flash7 − 8 − 16Continuity
Low beam16 − 17Continuity
High beam7 − 16Continuity
If continuity is not as specified, replace the switch.
3. INSPECT HEADLIGHT CONTROL RELAY CONTINU-
ITY
ConditionTester connectionSpecified condition
Constant3 − 4Continuity
Apply B+ between
terminals 3 and 4.1 − 2Continuity
If continuity is not as specified, replace the relay.
4. INSPECT TAILLIGHT CONTROL RELAY CONTINUITY
ConditionTester connectionSpecified condition
Constant1 − 2Continuity
Apply B+ between
terminals 1 and 2.3 − 5Continuity
If continuity is not as specified, replace the relay.
5. Light−on Warning System:
INSPECT INTEGRATION RELAY OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and 12, the negative (−) lead to terminals 10.
(b) Check that the buzzer sounds when the negative (−) lead
from the battery is connected to terminal 6.
If operation is not as specified, replace the relay.
6. INSPECT DOOR COURTESY SWITCH CONTINU-
ITY(See pageBE−22)

76
HEADLIGHT
2
22
IDR-Y
R-W
R-B
R-L R- Y
R-G W-B
R-Y
R-G 1W
H-LP
RELAY15A
H-LP
LH15A
H-LP
RH
HIGH BEAM INDICATOR
LIGHT [COMB. METER] C10
C O M B IN ATIO N
SW
BATTERY 30A
MAIN
NO. 14 2
IG 2
2
W-B
R
9
10 11
R-W
R 63 529
E 1
R-G R-GR- Y R-W
1J 7
1G 9E 1
213
213
HEADLIGHT
LH H 1
HEADLIGHT
RH H 2
80A MAIN
2
FUSIBLE
LINK BLOCK F 7
OFF
TA IL
HEAD
LOW
HIGH
FLAS H
LIGHT
CONTROL SW DIMM ER SW
H T HF ED HU HLR-G W-B
17 14 9 8 18
C132 1
A
J10
JUNCTION
CONNECTOR
A
1G 101J 10
1G11
1C 141J 4
1G8

154
COMBINATION METER
C. DIFF
LO CK ECT PWR HIGH BEAMTURN RHTURN LH
B 13 A 3 A 4 B 1 B 9 A 7
B 2
IG
W-B W-BR-BY-B R-G R-G G-Y G-B
FROM HAZARD SW
BU ZZERFROM HEADLIGHTS
FROM ELECTRONICALLY
CONTROLLED TRANSMISSION
PATTERN SELECT SW
FROM CENTER DIFF. LOCK
CONTROL SW
FROM CENTER DIFF. LOCK
W ARNING BUZZER SW
COBMINATION METERB C 9 , C10
AC, C11
(
M/T)
ON
CTOR
(
A/T)
(
M/T)
A A
JUNCTI
CONNE J10

K
1
234
3 RAV4
2
1H 12
1H 71I91D11H12
2 1
ID15A
DOME
Left kick panelINTEGRATION RELAY
B 6
BUCKLE
SW LH
100A ALT2ACC
IG 1 AM1 4
I10
IGNITION SW
BATTERY 1D 9
1K 440A
AM1
2
28
6 2
W WF 7
FU SIBLE
LIN K B LO C K
W80A MAIN
1D 7
1F 1
1B 8 419
318 B-YBR-L
W-B W-BR-Y
2
1
W-B W-B
Unlock and Seat Belt Warning Power
Source
W-B C10
HIGH BEAM INDICATOR LIGHT
[COMB. METER]
R-G W-B
Headlight
W-B
34
12
2
22
1G 81J 4
Right kick panel 15A
H-LP
LH15A
H-LP
RH 5
21 2133
R-Y
818
H-LP RELAY
H 1
HEADLIGHT
LHH 2
HEADLIGH T
RH
17
LIGHT
CONTROL SWDIM MER
SW
OFF
TAIL
HEAD
LO W
HIGH
FLASHH T ED HF HU HL
C13
COMBINATION SW9 6
1J 10
1G 112
2
10 1199
R-BR-LR-G
R-Y
R-G
R-YR-G
R- WR-Y
R-W
1J 7
1G 9
R-W R-W14
2 1
IG 30A
MAIN
NO. 1
F 8
10A GAUGE
[FUSE BLOCK]
9
ID Left kick panel 10 5W
W
A
AJ10
JUNCTION
CONNECTOR RR
10 1G
1C 14
R-G
R- Y
1E 8
7BB
CA8A
5B
11J 5
L-Y
Y-B
R-L
R- L
C 9 A , C11 B
J10 A , J11 B
JUNCTION CONNECTOR SEAT BELT WARNING
LIGHT[COM B. M ETER]R-W
1L 5
1
D 6
DOOR COURTESY SW
(
Driver' s Side) 6
1 2
U 1
UNLOCK
WARNING
SW
L-B
BA CB
W-B51D
J10 A , J11 B
JUNCTION
CONNECTOR W-B
W-B AAAAAA
BBBCCC JUNCTION CONNECTOR
13 9 8 7 6 5 4 3 2 1 101112
10 9 8 7 6 5 4 3 2 1A C 9 BROW N
B C11 GRAY SEAT BELT WARNING LIGHT
[CO MB . M ETE R ]
B J11 G R A YA J10 G R A Y

K OVERALL ELECTRICAL WIRING DIAGRAM
1
234
18 RAV4
Power
SourceCombination Meter2ACC
IG 1 AM1 4
2
1
2 1D 91E 8
21B 8
1K 47
1D1
1F
8A
11A 10A 2A 6C 6B 13A 12A 5B 9A 8B 7B
2IG19IG2
10 IG25 ID1 9 ID1 7 IG2
6 IG2 5 IG2B 4
100A ALT
3
F 8
10A
GAUGE
[FUSE BLOCK]
F 7
FUSIBLE LINK BLOCKW 1
WATER TEMP.
SEND ER
From Engine Control
Module< 2-2 < 4-4
From C ruise C ontrol
ECU< 13-4From Engine Contro
Module< 2-3 See ABS System
<17-3See SRS System< 11-2
SPEED
TACHOFU EL FU EL WATER TEMP. MALFUNCTION
INDICATO R LAM POIL ABS
4 B
R- L
WWWR-LL- B R- Y V-WR-L Y-RBR
BR Y- G G-RY-R
R- L R-L R- L
I1 0
IG NIT IO N S W
, C1 1 C
2
111
IF EC ID110
Intake
manifold Instrument panel
brace RH V 2
VEHICLE SPEED SENSOR
(
C o mbina tion M et er)COM B INA T IO N M ET E R C 9 A , J 1 1 B
F11
FUEL SENDER(
Main) F12
FUEL SENDER(
Sub) B 2
BRAKE FLUID
LEVEL WARNING SW
3
2 1
3
R-L L- B R- YR- L Y-R Y-B
BRBR BR Y-GY-R
BATTER Y
BR9C 2C 3C7A 9B 1B 4A 3A 13B
7C 8C 5A 10B 11B B C2B
17 IG2 1B 19
S ee Charging
System< 1-4
BR AKE BU ZZER
S ee E lectronically C ontrolled
Transmission S ystem< 4- 4S e e C ente r D iff. L o ck
(
M/T)
System< 11-4
S ee Headlight
System< 3-4
See Turn Signal and
Hazard Warning
Light System< 7-2 See SRS System< 11-2
S ee Interior Light
System< 6-2
S ee C harging S ys tem< 1- 4 S ee Ele ctr on ic ally C o ntr olled
T ransmission System< 4-4S ee Inte rior Lig ht
System<6-2
R- B W-B
R
(
4W D A /T)
1I 1J
O 1
OIL PRESSURE SW
1
EAIG R adiator rightRight kick panel
P 2
PARKING BRAKE SW1
A 5
A/T FLU ID TEM P. SW
1 2
R-BW-B RW-B
(
4WD A/T)
R-B
2124
1 40A
AM 1
6
B
F ro m Ig nite r< 5- 4
B-Y
10 13 9 8 7 6 5 4 3 2 1101112 139 8 7 6 5 4 3 2 1101112
10 9 8 7 6 5 4 3 2 1B C10 BLUE A C 9 BROWN
C C11 GRAYCO M BINATION M ETER
W-B
CA
BB BBJ10 A
JUNCTION
CONNECTOR
3B
BU LB C HEC K From C lutch
Start SW< 1-2B-W
A AA
A
J 1
JU NC TIO N
CONNECTOR J10
JUNCTION
CONNECTOR
From ABS ECU< 17-4 R-B
C 5S ee U nlock and S eat
B elt W arning S ystem
<3-2
C
ASee Taillight and
Illu min ation Sy ste m
<8-3S ee Ta illig h t a n d
Illumination System< 8- 3
10
1 A
S ee C ruise Control S ystem
<13-36 , C10 B
TUR N LH TUR N RH
HIGH BEAM
ECT PW R C. D IFF
LO C KSRS
ILLUMINATION
OPEN DOOR
CHARGE O/D
OFF A/T OIL
TEM P. BELT CRUISE
AAAAAA
BBBCCCA J10 G R A Y
J11 B G R A Y JUNCTION
CONNECTOR
(M /T )
(
A/T) B
From P a rk/N eu tra l
Position SW <1-315