wheel TOYOTA RAV4 1999 Service Manual

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176
High pressure water or steam is effec-
tive for cleaning the vehicle's underside
and wheel housings. Pay particular
attention to these areas as it is difficult
to see all the mud and dirt. It will do
more harm than good to simply wet the
mud and debris without removing them.
The lower edge of doors, rocker panels
and frame members have drain holes
which should not be allowed to clog
with dirt as trapped water in these
areas can cause corrosion.
Wash the underside of the vehicle thor-
oughly when winter is over.
See ºWashing and waxing your Toyotaº for
more tips.
Check the condition of your vehicle's
paint and trim. If you find any chips or
scratches in the paint, touch them up im-
mediately to prevent corrosion from start-
ing. If the chips or scratches have gone
through the bare metal, have a qualified
body shop make the repair. Check the interior of your vehicle.
Wa-
ter and dirt can accumulate under the
floor mats and could cause corrosion. Oc-
casionally check under the mats to make
sure the area is dry. Be particularly care-
ful when transporting chemicals, cleans-
ers, fertilizers, salt, etc; these s hould be
transported in proper containers. If a spill
or leak should occur, immediately clean
and dry the area.
Use mud shields on your wheels. If you
drive on salted or gravel roads, mud
shields help protect your vehicle. Full- size
shields, which come as near to the ground
as possible, are the best. We recommend
that the fittings and the area where the
shields are installed be treated to resist
corrosion. Your Toyota dealer will be
happy to assist in supplying and insta lling
the shields if they are recommended for
your area.
Keep your vehicle in a well ventilated
garage or a roofed place. Do not park
your vehicle in a damp, poorly venti-
lated garage. If you wash your vehicle in
the garage, or if you drive it in covered
with water or snow, your garage may be
so damp it will cause corrosion. Even if
your garage is heated, a wet vehicle can
corrode if the ventilation is poor. Washing and waxing your Toyota
Washing your Toyota
Keep your vehicle clean by regular
washing.
The following cases may cause weakness
to the paint or corrosion to the body and
parts. Wash your vehicle as soon as pos-
sible.
When driving in a coastal area
When driving on a road sprinkled with
antifreeze
When having stuck of coal tar, tree
sap, bird droppings and carcass of an
insect
When driving in the areas where there
is a lot of smoke, soot, dust, iron dust
and chemical substance
When the vehicle becomes remarkably
dirty with dust and mud
Hand- washing your Toyota
Work in the shade and wait until the
vehicle body is not hot to the touch.
CAUTION
When cleaning under floor or chassis,
be careful not to injure your hands.

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Soft- top modelsÐFor washing instruction
for the soft- top, see ºSoft- topº.
1. Rinse off loose dirt with a hose. Re- move any mud or road salt from the
underside of the vehicle or in the
wheel wells.
Soft- top models: Spray water on the quar-
ter windows, rear window or top seals
from above, at a 45 5 angle to the ground.
NOTICE
Soft- top models only:
Do not spray water at side windows,rear window and top seals in a waywhich may cause water to enter the
vehicle.
2. Wash with a mild car- wash soap, mixed according to the manufacturer 's
instructions. Use a soft cotton mitt and
keep it wet by dipping it frequently into
the wash water. Do not rub hardÐlet
the soap and water remove the dirt.
Aluminum wheels: Use only a mild soap
or neutral detergent.
Plastic bumpers: Wash carefully. Do not
scrub with abrasive cleaners. The bumper
faces are soft.
Road tar: Remove with turpentine or
cleaners that are marked safe for painted
surfaces.
NOTICE
Do not use gasoline or strong sol- vents, which may be toxic or causedamage.
3. Rinse thoroughlyÐdried soap can
cause streaking. In hot weather you
may need to rinse each section right
after you wash it.
4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not
rub or press hardÐyou might scratch
the paint.

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Tire surface and wheel nuts
Check the tires carefully for cuts, damage
or excessive wear. See Chapter 7- 2 for
additional information. When checking the
tires, make sure no nuts are missing, and
check the nuts for looseness. Tighten
them if necessary.
Tire rotation
Rotate the tires every 12000 km (7500
miles). See Chapter 7- 2 for additional in-
formation.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and engine hood
Check that all doors and back door oper-
ate smoothly and all latches lock securely.
Make sure the engine hood secondary
latch secures the hood from opening when
the primary latch is released.
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Check that it has the specified freeplay.
Be alert for changes in steering condition,
such as hard steering or strange noise.
Seats
Check that all seat controls such as seat
adjusters, seatback recliner, etc. operate
smoothly and that all latches lock securely
in any position. For folding- up rear seat-
backs, check that the latches lock secure-
ly.Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure the belt
webbing is not cut, frayed, worn or dam-aged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Clutch pedal
Check the pedal for smooth operation.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
At a safe place, check that the brakes do
not pull to one side when applied.
Parking brake
Check that the lever has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.

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Part 7
DO- IT- YOURSELF
MAINTENANCEÐ
Chapter 7- 2
Engine and Chassis
Checking the engine oil level
Checking the engine coolant level
Checking brake fluid
Checking power steering fluid
Checking tire pressure
Checking and replacing tires
Rotating tires
Installing snow tires and chains
Replacing wheels
Aluminum wheel precautions
Checking the engine oil level
Low level Full level
Add oil O.K. Too full
With the engine at operating tempera-
ture and turned off, check the oil level
on the dipstick. 1. To get a true reading, the vehicle should be on a level spot. After turning
off the engine, wait a few minutes for
the oil to drain back into the bottom of
the engine.
2. Pull out the dipstick, and wipe it clean with a rag.
3. Reinsert the dipstickÐpush it in as far as it will go, or the reading will not be
correct.
4. Pull the dipstick out and look at the oil level on the end.
CAUTION
Be careful not to touch the hot ex-
haust manifold.
If the oil level is below or only slightly
above the low level, add engine oil of
the same type as already in the engine.
Remove the oil filler cap and add engine
oil in small quantities at a time, checking
the dipstick.
The approximate quantity of oil needed to
fill between the low level and the full level
on the dipstick is indicated below for refer-
ence.
When the level reaches within the correct
range, install the f iller cap hand- tight.
Oil quantity, L (qt., lmp. qt.): 1.0 (1.1, 0.9)
NOTICE
Avoid overfilling, or the enginecould be damaged.
Check the oil level on the dipstickonce again after adding the oil.

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Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the ºCOLDº
range. Similarly, if it is hot, the fluid level
should be in the ºHOTº range. If the level
is at the low side of either range, add auto-
matic transmission fluid DEXRON
II or III
to bring the level within the range.
To remove the filler cap, turn it c ounterclock-
wise and lift up. To reinstall it, turn it clock-
wise. After replacing the filler cap, visually
check the steering box case, vane pump and
hose connections for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
Checking tire pressure
2- door hardtop and soft- top
4- door hardtop Keep your tire pressures at the proper
level.
The recommended cold tire pressures, tire
size and the vehicle capacity weight are giv-
en in Part 8. They are also on the tire pres-
sure label as shown.
You should check the tire pressures every
two weeks, or at least once a month. And
do not forget the spare!
Incorrect tire pressure can reduce tire
life and make your vehicle less safe to
drive.
Low tire pressure results in excessive wear,
poor handling, reduced fuel economy, and
the possibility of blowouts from over
heated
tires. Also, low tire pressure can cause poor
sealing of the tire bead. If the tire pressure
is excessively low, there is the possibility
of wheel deformation and/or tire separation.
High tire pressure produces a harsh ride,
handling problems, excessive wear at the
center of the tire tread, and a greater possi-
bility of tire damage from road hazards.
If a tire frequently needs ref illing, have it
checked by your Toyota dealer.
The following instructions for checking
tire pressure should be observed:

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Check the tires regularly for damage
such as cuts, splits and cracks. If any
damage is found, consult with a techni-
cian and have the tire repaired or re-
placed.
Even if the damage does not appear serious,
a qualified technician should examine the
damage. Objects which have penetrated the
tire may have caused internal damage.
Any tires which are over six years old
must be checked by a qualified techni-
cian even if damage is not obvious.
Tires deteriorate with age even if they have
never or seldom been used.
This also applies to the spare tire and tires
stored for future use.
REPLACING YOUR TIRES
When replacing a tire, use only the
same size and construction as original-
ly installed and with the same or great-
er load capacity.
Using any other size or type of tire may seri-
ously affect handling, ride, speedometer/
odometer calibration, ground clearance, and
clearance between the body and tires or
snow chains.
CAUTION

Do not mix radial, bias belted, or
bias- ply tires on your vehicle. It
can cause dangerous handling char-
acteristics, resulting in loss of con-
trol.
Do not use tire or wheels other
than the manufacturer 's recom-
mended size.
NOTICE
Do not use tires of different brands,
sizes and constructions. This maydamage the drive system.
Never use second- hand tires on your
To y o t a .
Using tires whose previous history is un-
known is a risk.
Toyota recommends all four tires, or at
least both of the front or rear tires be
replaced at a time as a set.
See ºIf you have a flat tireº in Part 4 for
tire change procedure. When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect vehicle han-
dling and tire life. Wheels can get out of
balance with regular use and should there-
fore be balanced occasionally.
When replacing a tubeless tire, the air
valve should also be replaced with a
new one.

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200
Rotating tires
With a spare tire of the same wheel type
as the installed tires
With a spare tire of different wheel type
from the installed tires
To equalize tire wear and help extend
tire life, Toyota recommends that you
rotate your tires approximately every
12000 km (7500 miles). However, the
most appropriate timing for tire rotation
may vary according to your driving hab-
its and road surface conditions.
See ºIf you have a flat tireº in Part 4 for
tire change procedure.
When rotating tires, check for uneven wear
and damage. Abnormal wear is usually
caused by incorrect tire pressure, improper
wheel alignment, out- of- balance wheels, or
severe braking.
WHEN TO USE SNOW TIRES OR
CHAINS
Snow tires or chains are recommended
when driving on snow or ice.
On wet or dry roads, conventional tires pro-
vide better traction than snow tires.
SNOW TIRE SELECTION
If you need snow tires, select tires of
the same size, construction and load
capacity as the original tires on your
Toyota. Make sure all the snow tires are
the same brand.
Do not install studded tires without first
checking local regulations for possible re-
strictions.
NOTICE
Do not use tires of different brands,
sizes and constructions. This maydamage the drive system.
SNOW TIRE INSTALLATION
Snow tires should be installed on all
wheels. Installing snow tires and
chains

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Installing snow tires on the front w
heels only
can lead to an excessive difference in road
grip capab ility between the front and rear
tires which could cause loss of vehicle con-
trol.
When storing removed tires, you should
store them in a cool dry place.
Mark the direction of rotation and be sure
to install them in the same direction when
replacing.
CAUTION
Do not drive with the snow tires
incorrectly inflated.
Never drive over 120 km/h (75 mph)
with any type of snow tires.
TIRE CHAIN SELECTION
Use tire chains of the correct size.
Two- wheel drive models onlyÐ
Use only genuine Toyota tire chains or equiv-
alent for use on the RAV4.
NOTICE
If the wrong combination of tire and
chain is used, the chains could dam-age the vehicle body.
* RAV4 genuine tire chains
(Part No. 08329- 42801)
Laws about using tire chains vary ac-
cording to locality and type of road, so
always check your local laws before
you install tire chains.
CHAIN INSTALLATION
Four- wheel drive models:
Install the chains on the rear tires as
tightly as possible. Do not use tire
chains on the front tires. Retighten
chains after driving 0.5Ð1.0 km
(1/4Ð1/2 mile).
Two- wheel drive models:
Install the chains on the front tires as
tightly as possible. Do not use tire
chains on the rear tires. Retighten
chains after driving 0.5Ð1.0 km
(1/4Ð1/2 mile). When installing chains on your tires, care-
fully follow the instructions of the chain
manufacturer.
If wheel covers are used, they will be
scratched by the chain band, so remove the
covers before putting on the chains.
CAUTION

Do not exceed 50 km/h (30 mph) or
the chain manufacturer 's recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or locked- wheel
braking, as use of chains may ad-
versely affect vehicle handling.

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Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace damaged wheels, the
tire may slip off the wheel or they may cause
loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
Correct replacement wheels are available at
your Toyota dealer.
A wheel of a different brand, size and type
may adversely affect handling, wheel and
bearing life, brake cooling, speedometer/
odometer calibration, stopping ab
ility, head-
light aim, bumper height, vehicle ground
clearance, and tire or snow chain clearance
to the body and chassis. Replacement with used wheels is not rec-
ommended as they may have been sub-
jected to rough treatment or high mileage
and could fail without warning. Also, bent
wheels which have been straightened may
have structural damage and therefore
should not be used. Never use an inner
tube in a leaking wheel which is designed
for a tubeless tire.
NOTICE
Do not use wheels of different
brands, sizes and types. This maydamage the drive system.
Aluminum wheel precautions
After driving your vehicle the first 1600
km (1000 miles), check that the wheel
nuts are tight.
If you have rotated, repaired, or
changed your tires, check that the
wheel nuts are still tight after driving
1600 km (1000 miles).
When using tire chains, be careful not
to damage the aluminum wheels.
Use only the Toyota wheel nuts and
wrench designed for your aluminum
wheels.
When balancing your wheels, use only
Toyota balance weights or equivalent
and a plastic or rubber hammer.
As with any wheel, periodically check
your aluminum wheels for damage. If
damaged, replace immediately.

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216
Dimensions and weight
2- door hardtop4- door hardtopSoft- top
215/70R16 tires235/60R16 tires215/70R16 tires235/60R16 tires215/70R16 tires235/60R16 tires
Overall length mm (in.)3750 (147.6)3765 (148.2)4160 (163.8)4175 (164.4)3750 (147.6)3765 (148.2)
Overall width mm (in.)1695 (66.7)1760 (69.3)1695 (66.7)1760 (69.3)1695 (66.7)1760 (69.3)
Overall height mm (in.)1655 (65.2)
*
1
1645 (64.8) *
21635 (64.4)1660 (65.4) *
1
1650 (65.0) *
21640 (64.6)1660 (65.4) *
1
1650 (65.0) *
21640 (64.6)
Wheelbase mm (in.)2200 (86.6)2200 (86.6)2410 (94.9)2410 (94.9)2200 (86.6)2200 (86.6)
Front tread mm (in.)1460 (57.5)1480 (58.3)1460 (57.5)1480 (58.3)1460 (57.5)1480 (58.3)
Rear tread mm (in.)1465 (57.7) *
3
1470 (57.9) *
41490 (58.7)1465 (57.7) *
3
1470 (57.9) *
41490 (58.7)1465 (57.7) *
3
1470 (57.9) *
41490 (58.7)
Vehicle capacity weight
(occupants + luggage) kg(lb)273 (601) *
3
333 (734) *
4273 (601)341 (751) *
3
351 (773) *
4341 (751)273 (601) *
3
333 (734) *
4273 (601)
*1
:Unladen vehicle (four- wheel drive models)
* 2
:Unladen vehicle (two- wheel drive models)
* 3
:Four- wheel drive models
* 4
:Two- wheel drive models