TOYOTA RAV4 2004 XA20 / 2.G Owners Manual

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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
Model:2AZ− FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 88.5 96.0 (3.48 3.78)
Displacement, cm
3 (cu. in.):
2362 (144.1) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 56 (14.8, 12.3) ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.19—0.29 (0.007—0.012)
Exhaust 0.30—0.40 (0.012—0.016)
Spark plug type: DENSO SK20R11
NGK IFR6A11
Spark plug gap, mm (in.): 1.1 (0.043)
ENGINE LUBRICATION
Oil capacity (drain and refill),
L (qt., Imp. qt.): With filter 3.8 (4.0, 3.3)
Without filter 3.6 (3.8, 3.2)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and
viscosity.
Oil grade: API grade SL “Energy −Conserving” or
ILSAC multigrade engine oil
Engine FuelService specifications

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Recommended oil viscosity:SAE 5W −30
Outside temperature
Please contact your Toyota dealer for fur-
ther details. COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
With manual transaxle 6.6 (7.0, 5.9)
With automatic transaxle 6.8 (7.2, 6.0)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life
Coolant” or similar high quality ethylene
glycol based non −silicate, non −amine,
non− nitrite, and non− borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max. CLUTCH
Pedal free play, mm (in.):
5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): Tw o −wheel drive models
2.5 (2.6, 2.2)
Four −wheel drive models
3.4 (3.6, 3.0)
Oil type: Gear oil API GL −4 or GL −5
Recommended oil viscosity: SAE 75W −90

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AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):Up to 3.5 (3.7, 3.0)
Fluid type: Toyota Genuine ATF Type T −IV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T −IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL −5
Recommended oil viscosity: Above −18 C (0 F)
SAE 90
Below −18 C (0 F)
SAE 80W or 80W −90
REAR DIFFERENTIAL
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL −5
Recommended oil viscosity: Above −18 C (0 F)
SAE 90
Below −18 C (0 F)
SAE 80W or 80W −90 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
118 (4.6)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or
III

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Tire size:215/70R16 99S
235/60R16 100H
Cold tire inflation pressure, kPa
(kgf/cm
2 or bar, psi):
200 (2.0, 29)
Wheel size: Steel wheel 16 61/2J
Aluminum Wheel 16 7JJ
Wheel nut torque, N
·m (kg f·m, ft·lbf):
103 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires
or replacing wheels), see
“Checking tire inflation pres-
sure” through “Aluminum
wheel precautions”, pages
291 through 298 in Section
7−2.
Engine compartment
Instrument panel
Fuses (type A)
1. RADIO 15 A: Car audio system
2. DOME 10 A: Clock, personal light, in-
terior lights, vanity lights, garage door
opener, air conditioning system, wire-
less remote control system, gauges
and meters
3. CUT 30 A: “RADIO” and “DOME” fuses
4. A/C 5 A: Air conditioning system
5. MAIN 30 A: “H−LP RH” and “H −LP LH”
fuses
6. HAZ 10 A: Emergency flashers
Tires Fuses

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7. ALTS 5 A: Charging system
8. IGN 15 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
9. EFI3 10 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, emission control system
10. EFI2 5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
11. RADIO NO.2 30 A: Car audio system
12. ABS 2 30 A: Anti−lock brake system,
vehicle stability control system, traction
control system, brake assist system
13. EFI1 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, automatic transmission fluid
temperature sensor, “EFI2” and “EFI3”
fuses
14. HLP RH 15 A: Right−hand headlight
15. HLP LH 15 A: Left−hand headlight
16. ETCS 10 A: Electronic throttle control
system
17. ST 5 A: Starting system 18. STOP 10 A:
Stop lights, high− mounted
stoplight, anti −lock brake system, shift
lock control system, multiport fuel in-
jection system/sequential multiport fuel
injection system, cruise control system
19. CIG 15 A: Cigarette lighter
20. POWER OUTLET 15 A: Power outlets
21. SHTR 10 A: Seat heaters
22. PANEL 7.5 A: Instrument panel lights,
gauges and meters, front fog lights,
instrument panel light control, outside
rear view mirror defoggers, air condi-
tioning system
23. FR FOG 15 A: Front fog lights
24. HORN 10 A: Horn
25. TAIL 7.5 A: Tail lights, license plate
lights, instrument cluster lights
26. TAIL&PANEL 15 A: “PANEL” and
“TAIL” fuses
27. ACC 7.5 A: Car audio system, shift
lock control system, clock, power rear
view mirrors
28. DEF 20 A: Rear window defogger
29. GAUGE 10 A: Back−up lights, electric
cooling fans, air conditioning system,
automatic transmission indicator lights,
charging system 30. OBD 7.5 A:
On−board diagnosis sys-
tem
31. IG2 10 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, gauges and meters,
SRS airbag system
32. DOOR 20 A: Power door lock system
33. MIR HTR 10 A: Outside rear view mir-
ror defoggers
34. RR WIP 15 A: Rear window wiper and
washer
35. WIP 25 A: Windshield wipers and
was

her
36. ECU IG 10 A: Emergency flashers,
gauges and meters, anti −lock brake
system, vehicle stability control system,
traction control system, brake assist
system, SRS airbag system, shift lock
control system, cruise control system
Fuses (type B)
37. RDI 30 A: Electric cooling fan
38. CDS 30 A: Electric cooling fan
39. AM2 30 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, SRS airbag system,
“IG2” fuse

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40. ABS 1 50 A: Anti−lock brake system
41. HTR 40 A: Air conditioning system
42. FHTR or HLP CLN 30 A: No circuit
43. PWR 30 A: Electric moon roof, power
windows
44. AM1 40 A: Power outlets, rear window
defogger, “ACC”, “CIG”, “ECU IG”,
“GAUGE”, “RR WIP”, “S −HTR” and
“WIP” fuses

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REPORTING SAFETY DEFECTS FOR U.S.
OWNERS
Reporting safety defects for U.S. owners
Reporting safety defects for U.S. owners320
. . . . . . . . . . . . . . . . . . . . . .
SECTION 9

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If you believe that your vehicle
has a defect which could cause a
crash or could cause injury or
death, you should immediately in-
form the National Highway Traffic
Safety Administration (NHTSA) in
addition to notifying Toyota Motor
Sales, U.S.A., Inc.
(Toll−free: 1 −800 −331 −4331).
If NHTSA receives similar com-
plaints, it may open an investiga-
tion, and if it finds that a safety
defect exists in a group of ve-
hicles, it may order a recall and
remedy campaign. However,
NHTSA cannot become involved
in individual problems between
you, your dealer, or Toyota Motor
Sales, U.S.A., Inc. To contact NHTSA, you may ei-
ther call the Auto Safety Hotline
toll
−free at 1 −800 −424 −9393 (or
366 −0123 in Washington, D.C.
area) or write to: NHTSA, U.S.
Department of Transportation,
Washington, D.C. 20590. You can
also obtain other information about
motor vehicle safety from the Hot-
line.
Reporting safety defects for
U.S. owners

’04 Rav4_U (L/O 0403)
2004 RAV4 from Mar. ’04 Prod. (OM42568U)
Publication No. OM42568U
Part No. 01999-42568
Printed in Japan 01-0403-00
I
Quick index
If a service reminder indicator or warning buzzer comes on 109 . . . . . . . .
 If your vehicle will not start 240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
 If your engine stalls while driving 244 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 244 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
 If you have a flat tire 245 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
 If your vehicle needs to be towed 256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during break −in period 197 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 226 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
 General maintenance 271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
 Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 197 for detailed information.
Fuel tank capacity:
56 L (14.8 gal., 12.3 Imp. gal.)
Engine oil:
API grade SL “Energy −Conserving” or ILSAC multigrade engine oil is
recommended.
See page 285 for detailed information.
Tire information: See pages 291 through 298.
Tire inflation pressure: See page 316.
U2

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2004 RAV4 from Mar. ’04 Prod. (OM42568U)
You should know as much about the quality and
importance of proper main tenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maint ain your vehicle and
enables you to correct ly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.