wheel bolt torque TOYOTA RAV4 2006 Service User Guide

CO–222GR-FE COOLING – THERMOSTAT
CO
8. INSTALL RADIATOR RESERVOIR TANK
(a) Install the radiator reservoir with the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
9. INSTALL RADIATOR SUPPORT OPENING COVER
(See page EM-42)
10. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page EM-42)
11. ADD ENGINE COOLANT (See page CO-8)
12. CHECK FOR ENGINE COOLANT LEAKAGE (See
page CO-1)
13. INSTALL FRONT SUSPENSION MEMBER
REINFORCEMENT RH (See page EM-9)
14. INSTALL ENGINE UNDER COVER REAR RH (See
page EM-41)
15. INSTALL NO. 1 ENGINE UNDER COVER (See page
EM-41)
16. INSTALL FRONT WHEEL RH
A132441E01

CH–202GR-FE CHARGING – GENERATOR
CH
(b) Install the bolt to the cylinder block.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
(c) Connect the generator connector to the generator.
(d) Connect the generator wire with the nut.
Torque: 9.8 N*m (100 kgf*cm, 88 in.*lbf)
(e) Install the terminal cap.
(f) Connect the 2 wire harness clamps.
2. INSTALL FAN AND GENERATOR V BELT (See page
EM-8)
3. INSTALL RADIATOR RESERVOIR TANK (See page
CO-21)
4. INSTALL FRONT SUSPENSION MEMBER
REINFORCEMENT RH (See page EM-9)
5. INSTALL ENGINE UNDER COVER REAR RH (See
page EM-41)
6. INSTALL FRONT WHEEL RH
7. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator (see page CO-40).
A132432E01
A132431
A132430

U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLYAX–151
AX
5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Install the automatic transaxle with the 5 upper side
mounting bolts to the engine.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A
46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B
(b) Install the 4 lower side mounting bolts.
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf)
HINT:
First install the green colored bolt and then the 5
bolts.
(d) Install the flywheel housing under cover.
6. INSTALL TRANSFER ASSEMBLY
(a) Install the transfer (see page TF-75).
7. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 3 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
8. INSTALL ENGINE MOUNTING BRACKET FR
(a) Install the mounting bracket with the 4 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for 14
mm head bolt
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) for 12 mm
head bolt
C127822E01
C127820
C129381
C129380
C130912

AX–176U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLY
AX
6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Install the automatic transaxle to the engine with the
7 upper side mounting bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
(b) Install the 3 lower side mounting bolts.
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) for bolt A
46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B
(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf)
HINT:
First install the green colored bolt and then the other
5 bolts.
(d) Install the flywheel housing under cover with the 2
bolts.
Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
7. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 4 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
C134974
C136364E01
D030472E01
D030471E01
C134978

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLYAX–177
AX
6. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Install the automatic transaxle to the engine with the
7 upper side mounting bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
(b) Install the 3 lower side mounting bolts.
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) for bolt A
46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B
(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf)
HINT:
First install the green colored bolt and then the other
5 bolts.
(d) Install the flywheel housing under cover with the 2
bolts.
Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
7. INSTALL TRANSFER ASSEMBLY
(a) Install the transfer (see page TF-75).
8. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 4 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
C134974
C136364E01
D030472E01
D030471E01
C134978

AX–150U241E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLY
AX
5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
(a) Install the automatic transaxle with the 5 upper side
mounting bolts to the engine.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) for bolt A
46 N*m (469 kgf*cm, 34 ft.*lbf) for bolt B
(b) Install the 4 lower side mounting bolts.
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf)
HINT:
First install the green colored bolt and then the 5
bolts.
(d) Install the flywheel housing under cover.
6. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the mounting bracket with the 3 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
7. INSTALL ENGINE MOUNTING BRACKET FR
(a) Install the mounting bracket with the 4 bolts.
Torque: 64 N*m (657 kgf*cm, 47 ft.*lbf) for 14
mm head bolt
12 N*m (122 kgf*cm, 9 ft.*lbf) for 12 mm
head bolt
C127822E01
C127820
C129381
C129380
C130912

DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 2WD)DS–33
DS
12. CONNECT FRONT SPEED SENSOR RH
HINT:
Use the same procedures described for the LH side.
13. INSTALL FRONT AXLE HUB NUT (See page AH-10)
14. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
15. ADD AUTOMATIC TRANSAXLE FLUID
(a) Add automatic transaxle fluid for U140F (see page
AX-152).
(b) Add automatic transaxle fluid for U241E (see page
AX-151).
16. CHECK FOR AUTOMATIC TRANSAXLE OIL
LEAKAGE
17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust the front wheel alignment (see
page SP-3).
INSTALLATION
(2006/01- )
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(a) Coat the spline of the inboard joint shaft with gear
oil.
(b) Align the shaft splines and tap in the drive shaft with
a brass bar and hammer.
NOTICE:
• Set the snap ring with the opening side facing
downwards.
• Be careful not to damage the oil seal, boot
and dust cover.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
(a) Coat the spline of the inboard joint shaft with gear
oil.
(b) Align the shaft splines and securely insert the drive
shaft.
(c) Install the 2 bearing bracket bolts.
Torque: 63.7 N*m (650 kgf*cm, 47 ft.*lbf)
NOTICE:
Do not damage the oil seal, boot and dust cover.
C127700
C127638

DS–66DRIVE SHAFT – FRONT DRIVE SHAFT ASSEMBLY (for 4WD)
DS
12. CONNECT FRONT SPEED SENSOR RH
HINT:
Use the same procedures described for the LH side.
13. INSTALL FRONT AXLE HUB NUT (See page AH-10)
14. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
15. ADD AUTOMATIC TRANSAXLE FLUID
(a) Add automatic transaxle fluid for U140F (see page
AX-152).
(b) Add automatic transaxle fluid for U241E (see page
AX-151).
16. CHECK FOR AUTOMATIC TRANSAXLE FLUID
LEAKAGE
17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust front wheel alignment (see page
SP-3).
INSTALLATION
(2006/01- )
1. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(a) Coat the spline of the inboard joint shaft with gear
oil.
(b) Align the shaft splines and tap in the drive shaft with
a brass bar and hammer.
NOTICE:
• Set the snap ring with the opening side facing
downwards.
• Be careful not to damage the oil seal, boot
and dust cover.
2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
(a) Coat the spline of the inboard joint shaft with gear
oil.
(b) Align the shaft splines and securely insert the drive
shaft.
NOTICE:
Do not damage the oil seal.
(c) Squeeze the ends of the bracket hole snap ring and
install it to the bearing bracket.
(d) Install the bearing bracket bolt.
Torque: 32.4 N*m (330 kgf*cm, 24 ft.*lbf)
C127700
C127640

SP–14SUSPENSION – FRONT SHOCK ABSORBER WITH COIL SPRING
SP
INSTALLATION
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. INSTALL FRONT SHOCK ABSORBER WITH COIL
SPRING LH
(a) Install the front shock absorber with coil spring
(upper side) with the 3 nuts.
Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
(b) Install the front shock absorber with coil spring to
the steering knuckle with the 2 bolt and 2 nuts.
Torque: 240 N*m (2,447 kgf*cm, 177 ft.*lbf)
NOTICE:
Do not tighten the bolts.
2. CONNECT FRONT STABILIZER LINK ASSEMBLY LH
(See page SP-31)
3. CONNECT FRONT SPEED SENSOR LH (See page
BC-193)
4. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
5. STABILIZE SUSPENSION
(a) Lower the vehicle.
(b) Press down on the vehicle several times to stabilize
the suspension.
6. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust the front wheel alignment (see
page SP-3).
DISPOSAL
1. DISPOSE OF FRONT SHOCK ABSORBER
ASSEMBLY LH
(a) Fully extend the shock absorber piston rod, and
clamp it in a vise at an angle.
(b) Using a drill or similar tool, gradually make a hole in
area A to discharge the gas inside of the absorber.
CAUTION:
As metal debris may be blown outward by the
gas, you must
• Wear protective glasses.
• Cover the area being cut.
NOTICE:
The gas is colorless and harmless.
C127542
C127533
C127546E01

SP–20SUSPENSION – FRONT SHOCK ABSORBER WITH COIL SPRING (for Sport Package)
SP
INSTALLATION
HINT:
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the LH side.
1. INSTALL FRONT SHOCK ABSORBER WITH COIL
SPRING
(a) Install the front shock absorber with coil spring
(upper side) with the 3 nuts.
Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
(b) Install the front shock absorber with coil spring to
the steering knuckle with the 2 bolt and 2 nuts.
Torque: 240 N*m (2,447 kgf*cm, 177 ft.*lbf)
NOTICE:
Do not tighten the bolts.
2. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
(See page SP-31)
3. INSTALL FRONT SPEED SENSOR LH (See page BC-
193)
4. INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
5. STABILIZE SUSPENSION
(a) Lower the vehicle.
(b) Press down on the vehicle several times to stabilize
the suspension.
6. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(a) Inspect and adjust the front wheel alignment (see
page SP-3).
DISPOSAL
1. DISPOSE OF FRONT SHOCK ABSORBER
ASSEMBLY LH
(a) Fully extend the shock absorber piston rod, and
clamp it in a vise at an angle.
(b) Using a drill or similar tool, gradually make a hole in
area A to discharge the gas inside of the absorber.
CAUTION:
As metal debris may be blown outward by the
gas, you must.
• Wear protective glasses.
• Cover the area being cut.
NOTICE:
The gas is colorless and harmless.
C127542
C127533
C127546E01