automatic transmission TOYOTA RAV4 2006 Service Repair Manual

SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSMISSIONSS–47
SS
TORQUE SPECIFICATIONS
Automatic Transaxle Assembly
Part Tightened N*m kgf*cm ft*lbf
Park/neutral position switch Nut 6.9 70 61 in.*lbf
Bolt 5.4 55 48 in.*lbf
Control shaft lever x Control shaft 13 133 10
Shift control cable x Control shaft lever 15 153 11
Transaxle housing x Engine block Upper side bolt 64 653 47
Lower side bolt
A37 377 27
Lower side bolt
B46 470 34
Torque converter clutch x Drive plate 41 418 30
Flywheel housing under cover x Automatic transaxle 7.8 80 69 in.*lbf
Front engine mounting bracket x Transaxle 64 653 47
Rear engine mounting bracket x Transaxle 45 459 33
Engine mounting bracket LH x Transaxle 64 653 47
Oil filler tube x Transaxle
Oil filler tube x Front engine mounting bracket5.5 56 49 in.*lbf
Control cable bracket No. 1 x Transaxle 12 122 9
Control cable bracket No. 2 x Transaxle 12 122 9
Oil cooler inlet elbow x Transaxle 27 276 20
Oil cooler outlet elbow x Transaxle 27 276 20
Starter x Transaxle37 377 27
Starter wire x Starter9.8 100 88 in.*lbf
Speed sensor (NC) x Transaxle 11 112 8
Speed sensor (NT) x Transaxle 11 112 8
Drain plug x Oil pan47 479 35
Transmission wire x Transaxle 5.4 55 48 in.*lbf
ATF temperature sensor x Valve body 6.6 67 58 in.*lbf
Oil pan x Transaxle7.8 80 69 in.*lbf
Solenoid valve x Valve body SL2, DSL, S4 11 110 8
SL1, SL3 6.6 67 58 in.*lbf
Valve body x Transaxle11 11 2 8
Oil strainer x Valve body11 11 2 8
Floor shift assembly x Body12 122 9
Control cable clamp x Engine mounting insulator 12 122 9
Differential gear lube apply tube x Transaxle housing 9.8 100 87 in.*lbf
Front planetary gear lock nut 280 3,355 207
Brake apply tube clamp x Transaxle case 5.4 55 48 in.*lbf
Transaxle case No. 1 plug x Transaxle rear cover 7.4 75 65 in.*lbf
Transaxle rear cover x Transaxle case Bolt A 19 194 14
Other bolt 25 255 18
Parking lock pawl shaft x Transaxle case 9.8 100 87 in.*lbf
Oil pump assembly x Transaxle case 22 226 16
Transaxle housing x Transaxle case Bolt A 22 254 16
Bolt B 29 295 21
Bolt C 29 295 21
Bolt D 22 254 16
Automatic transmission case plug x Transaxle housing 7.4 75 65 in.*lbf
Automatic transmission case plug x Transaxle case 7.4 75 65 in.*lbf

SS–48SERVICE SPECIFICATIONS – U151E AUTOMATIC TRANSMISSION
SS
Parking lock pawl bracket x Transaxle case 20 205 15
Manual detent spring x Transaxle case Bolt A 20 205 15
Bolt B 12 120 9
Automatic transaxle oil pan sub-assembly x Transaxle case 7.6 77 67 in.*lbf
Speed sensor x Transaxle case 11 112 8
Park/neutral start switch x Control shaft lever 13 130 9
Speedometer driven hole cover sub-assembly x Transaxle case 5.5 56 49 in.*lbf
Oil pump body x Stator shaft assembly 9.8 100 87 in.*lbf
Front differential case x Front differential ring gear 95 969 70Part Tightened N*m kgf*cm ft*lbf

PREPARATION – U151E AUTOMATIC TRANSMISSIONPP–39
PP
RECOMMENDED TOOLS
09011-12301 Socket Wrench 30 mm -
09031-00030 Pin Punch -
09031-00040 Pin Punch . -
09040-00011 Hexagon Wrench Set -
(09043-20050) Socket Hexagon Wrench 5 -
(09043-20060) Socket Hexagon Wrench 6 -
(09043-20100) Socket Hexagon Wrench 10 -
09070-20010 Moulding Remover -
09090-04020 Engine Sling Device -
09905-00012 Snap Ring No.1 Expander -
09905-00013 Snap Ring Pliers -

PP–40PREPARATION – U151E AUTOMATIC TRANSMISSION
PP
EQUIPMENT
Straight edge
To r q u e w r e n c h
Vernier calipers
Dial indicator with magnetic base
Slide calipers
Chain block
Feeler gauge
Plastic hammer
Press

PREPARATION – U151E AUTOMATIC TRANSMISSIONPP–41
PP
LUBRICANT
Automatic transaxle fluid
Dry fill
Drain and refill8.1 liter (8.6 US qts, 7.1 Imp.qts)
3.6 liter (3.8 US qts, 3.2 Imp.qts)Toyota Genuine ATF WS

PP–42PREPARATION – U151E AUTOMATIC TRANSMISSION
PP
SSM
Toyota Genuine Seal Packing 1281
Three Bond 1281 or Equivalent-
Toyota Genuine Adhesive 1344
Three Bond 1344 or Equivalent-

PREPARATION – U151F AUTOMATIC TRANSMISSIONPP–45
PP
RECOMMENDED TOOLS
09011-12301 Socket Wrench 30 mm -
09031-00030 Pin Punch -
09031-00040 Pin Punch . -
09040-00011 Hexagon Wrench Set -
(09043-20050) Socket Hexagon Wrench 5 -
(09043-20060) Socket Hexagon Wrench 6 -
(09043-20100) Socket Hexagon Wrench 10 -
09070-20010 Moulding Remover -
09090-04020 Engine Sling Device -
09905-00012 Snap Ring No.1 Expander -
09905-00013 Snap Ring Pliers -

PP–46PREPARATION – U151F AUTOMATIC TRANSMISSION
PP
EQUIPMENT
Straight edge
To r q u e w r e n c h
Vernier calipers
Dial indicator with magnetic base
Slide calipers
Chain block
Feeler gauge
Plastic hammer
Press

PREPARATION – U151F AUTOMATIC TRANSMISSIONPP–47
PP
LUBRICANT
Automatic transaxle fluid
Dry fill
Drain and refill8.1 liter (8.6 US qts, 7.1 Imp.qts)
3.6 liter (3.8 US qts, 3.2 Imp.qts)Toyota Genuine ATF WS

PP–48PREPARATION – U151F AUTOMATIC TRANSMISSION
PP
SSM
Toyota Genuine Seal Packing 1281
Three Bond 1281 or Equivalent-
Toyota Genuine Adhesive 1344
Three Bond 1344 or Equivalent-