TOYOTA RAV4 EV 2014 1.G Warranty And Maintenance Guide

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110,000 miles or 132 months
Check installation of driver’s floor matInspect and adjust all fluid levelsInspect wiper bladesRotate tiresVisually inspect brake linings/drums and
brake pads/discs
Inspect the following:Battery coolantHealth checkMotor/Inverter coolant
Additional Maintenance Items for
Special Operating Conditions
1
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect steering linkage and bootsTighten nuts and bolts on chassis and
body
Driving while towing, using a car-top
carrier, or heavy vehicle loading2:Tighten nuts and bolts on chassis and
body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
115,000 miles or 138 months
Check installation of driver’s floor matInspect and adjust all fluid levelsInspect wiper bladesRotate tiresVisually inspect brake linings/drums and
brake pads/discs
Inspect the following:Battery coolantHealth checkMotor/Inverter coolant
Additional Maintenance Items for
Special Operating Conditions
1
Driving on dirt roads or dusty roads:Inspect ball joints and dust coversInspect drive shaft bootsInspect steering linkage and bootsTighten nuts and bolts on chassis and
body
Driving while towing, using a car-top
carrier, or heavy vehicle loading2:Tighten nuts and bolts on chassis and
body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
Maintenance Log
MAINTENANCE
40Maintenance Log

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120,000 miles or 144 months
Check installation of driver’s floor matInspect and adjust all fluid levelsInspect wiper bladesReplace cabin air filterReplace battery coolant3
Replace motor/inverter coolant4
Rotate tires
Inspect the following:
__ Ball joints and dust covers
__ Battery coolant
__ Brake lines and hoses
__ Brake linings/drums and brakepads/discs
5
__ Drive shaft boots
__ Health check __ Heater coolant
__ Motor/Inverter coolant
__ Radiator, condenser, hoses and/or
intercooler
__ Steering gear box
__ Steering linkage and boots
Additional Maintenance Items for Special Operating Conditions
1
Driving on dirt roads or dusty roads:Tighten nuts and bolts on chassis and body
Driving while towing, using a car-top carrier, or heavy vehicle loading2:Tighten nuts and bolts on chassis and body
DEALERSERVICEVERIFICATION:
D
AT E:
M
ILEAGE:
1Perform these service items only if you drive primarily under the conditions indicated.2Not all vehicles are designed for towing. Refer to your Vehicle Owner’s Manual for details.3Perform this service item at every 48 months or 50,000 miles whichever comes first. Refer to “Battery Coolant” in
the “Explanation of Maintenance Items” section in the back of this guide for more information.
4Perform this service item at every 48 months or 50,000 miles whichever comes first. Refer to “Motor/Inverter
Coolant” in the “Explanation of Maintenance Items” section in the back of this guide for more information.
5Inspect thickness measurement and disc runout.
Maintenance Log
MAINTENANCE
Maintenance Log41

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T
he following descriptions are
provided to give you a better
understanding of the maintenance
items that should be performed on your
vehicle. The scheduled maintenance log
indicates at which mileage/time intervals
each item should be performed. Please
note that many maintenance items should
be performed only by a qualified
technician.
For further information on maintenance
items you can perform yourself, see
the “Vehicle Maintenance and Care”
and “Do-It-Yourself Maintenance”
sections of the
Owner’s Manual.
Ball Joints and Dust Covers
Check the suspension and steering linkage
ball joints for looseness and damage.
Check all dust covers for deterioration and
damage. Replace any deteriorated or
damaged parts. A qualified technician
should perform these operations.
Battery Coolant
Replace at specified intervals. When
performing inspections, check that the
battery coolant level is between the FULL
and LOW lines on the see-through
reservoir tank.
Notice: A qualified technician should
perform this operation.
• Only use Zerex G 48 orGlysantin G
48. The dilution ratio for both Zerex
G 48 andGlysantin G 48 is 50%
coolant and 50% deionized water.
Therefore, dilution is needed when
coolant in the vehicle is added.
• Do not use TOYOTA Super Long Life
Coolant (SLLC) or similar high quality
ethylene glycol based non-silicate,
non-amine, non-nitrite, and non-borate
coolant with long-life hybrid organic
acid technology.
• To prevent foreign matter such as
dust or dirt from entering the cooling
system, make sure to confirm that the
container used to add coolant is clean
and free of foreign matter such as
dust or dirt.
Brake Lines and Hoses
Visually inspect for proper installation.
Check for chafing, cracks, deterioration
and signs of leakage. Replace any
deteriorated or damaged parts. A qualified
technician should perform these
operations.
Brake Linings/Drums and Brake
Pads/Discs
Check the brake linings (shoes) and
drums for scoring, burning, fluid leakage,
broken parts and excessive wear. Check
the pads for excessive wear and the discs
for runout, excessive wear and fluid
leakage. Replace any deteriorated or
damaged parts. A qualified technician
should perform these operations.
Explanation of Maintenance Items
42Maintenance Log
MAINTENANCE

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Cabin Air Filter
Replace at specified intervals. Driving in
heavy traffic, on dirt roads or in urban,
desert or dusty areas may shorten filter’s
life. More frequent replacement may be
necessary.
Drive Shaft Boots
Check the drive shaft boots and clamps
for cracks, deterioration and damage.
Replace any deteriorated or damaged parts
and, if necessary, repack the grease. A
qualified technician should perform these
operations.
Driver’s Floor Mat
•Only use the driver’s floor mat
designed specifically for the model
and model year of your vehicle.
• Always properly secure the driver’s
floor mat using the retaining hooks.
• Never install another floor mat on top
of the existing driver’s floor mat.
• Never install the driver’s floor mat
upside down.
Health Check
Notice: This operation is to be performed
by a qualified technician.
• Technician will use the Toyota
Techstream Diagnostic Tool to
generate a Vehicle Health Check
Summary.
• Diagnostic codes will be recovered
and displayed if present in the
vehicle’s various systems. •
Service Campaign status (if any
outstanding) will be displayed.
• Firmware versions for vehicle
electronic control units are confirmed,
where applicable.
Heater Coolant
Replace at specified intervals. When
performing inspections, check that the
heater coolant level is between the FULL
and LOW lines on the see-through
reservoir tank.
Notice: A qualified technician should
perform this operation.
• Only use TOYOTA Super Long Life
Coolant (SLLC) or similar high quality
ethylene glycol based non-silicate,
nonamine, nonnitrite, and non-borate
coolant.
• Use coolant that is diluted by 50%.
• Do not use Zerex G48.
• To prevent foreign matter such as
dust or dirt from entering the cooling
system, make sure to confirm that the
container used to add coolant is clean
and free of foreign matter such as
dust or dirt.
Explanation of Maintenance Items
Maintenance Log43
MAINTENANCE

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Motor/Inverter Coolant
Replace at specified intervals. When
performing inspections, check that the
motor and inverter (electric vehicle motor
assembly) coolant level is between the
FULLandLOW lines on the
see-through reservoir tank.
Notice: A qualified technician should
perform this operation.
• Only use Zerex G 48 orGlysantin G
48. The dilution ratio for both Zerex
G 48 andGlysantin G 48 is 50%
coolant and 50% deionized water.
Therefore, dilution is needed when
coolant in the vehicle is added.
• Do not use TOYOTA Super Long Life
Coolant (SLLC) or similar high quality
ethylene glycol based non-silicate,
non-amine, non-nitrite, and non-borate
coolant with long-life hybrid organic
acid technology.
• To prevent foreign matter such as
dust or dirt from entering the cooling
system, make sure to confirm that the
container used to add coolant is clean
and free of foreign matter such as
dust or dirt.
Nuts and Bolts on Chassis and
Body
Re-tighten the seat-mounting bolts and
front/rear suspension member retaining
bolts to specified torque.
Radiator, Condenser, Hoses
and/or Intercooler
Inspect for damage, debris, corrosion,
kinks, cracks, rot, clogging and leaks.
Have any problem repaired immediately by
a qualified technician.
Steering Gear Box
Inspect for signs of leakage. If you
discover any leakage, have it repaired
immediately by a qualified technician.
Steering Linkage and Boots
With the vehicle stopped, check for
excessive freeplay in the steering wheel.
Inspect the linkage for bending and
damage and the dust boots for
deterioration, cracks and damage. Replace
any damaged parts. A qualified technician
should perform these operations.
Tire Rotation
Tires should be rotated according to the
instructions in the
Owner’s Manual.When
rotating tires, check for damage and
uneven wear. Replace if necessary.
Transaxle Lubricant Fluid
Replace at specified intervals. When
performing inspections, check each
component for signs of leakage. If you
discover any leakage, have it repaired by a
qualified technician immediately.
Explanation of Maintenance Items
44Maintenance Log
MAINTENANCE

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Wiper Blades
The wiper blades should not show any
signs of cracking, splitting, wear,
contamination or deformation. The wiper
blades should clear the windshield without
streaking or skipping.
Explanation of Maintenance Items
Maintenance Log45
MAINTENANCE

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Model
In-service date
Selling dealership
Key number
Body style
Mileage at delivery
Selling dealership phone number
Vehicle Identification Number
Vehicle Identification
MAINTENANCE
46Maintenance Log

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Notes
MAINTENANCE
Maintenance Log47

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Notes
MAINTENANCE
48Maintenance Log

CUSTOMER LOYALTY WC13
TOYOTA MOTOR SALES USA INC
PO BOX 2991
TORRANCE CA 90509-9809
Safety PrecautionS
Your R AV4 EV has both high-voltage DC and AC systems as well as a 12-volt system. Both
DC and AC high voltage are very dangerous and can cause personal injury, severe burns,
electric shock and even fatal injury.
To avoid personal injury, please follow all caution labels attached to high-voltage parts.
Do not touch or attempt to remove or replace any high-voltage (orange-colored) wiring and
connectors. Do not touch the service plug located on top of the traction battery assembly.
If an accident occurs, do not touch any high-voltage wiring, connectors or parts such as
the under hood DC/DC converter or vehicle battery assembly.
The high voltage traction battery assembly is concealed in a rigid metal case and is not
likely to be breached except in a severe crash. Do not touch any electrolyte or liquid that
might spill or leak from the vehicle battery as the result of an accident.
Water is recommended as the extinguishing agent for vehicle fires except for high voltage
battery fires which should be allowed to burn out.
The Toyota R AV4 EV is being offered in limited quantities in certain California
markets. While non-powertrain maintenance or repairs can be performed by any
Toyota dealership, powertrain and high voltage component maintenance or repairs
must only be performed by an authorized R AV4 EV Toyota dealership. Because
your electric powertrain can only be serviced by an authorized R AV4 EV Toyota
dealership, Toyota does not recommend home-basing the vehicle outside the state
of California. To locate your nearest authorized R AV4 EV Toyota dealership, log
on to www.toyota.com or contact the Toyota Customer Experience Center at
(800) 331-4331.