TOYOTA SEQUOIA 2001 Service Repair Manual

SS0O7±05
± SERVICE SPECIFICATIONSIGNITION
SS±19
161 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head17.518013
Ignition coil (with igniter) x Cylinder head cover7.57666 in.´lbf
Camshaft position sensor x LH cylinder head7.57666 in.´lbf
Crankshaft position sensor x Oil pump6.56558 in.´lbf

SS0PK±05
SS±20
± SERVICE SPECIFICATIONSSTARTING
162 Author: Date:
2005 SEQUOIA (RM1146U)
STARTING
SERVICE DATA
StarterRated voltage and output power
No±load characteristics Current
rpm
Brush length
STD
Minimum
Spring installed load
STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Field frame
Shunt coil resistance at 20°C (68°F)
Magnetic switch
Contact plate for wear Maximum12 V
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 to 27.5 N (2.2 to 2.8 kgf, 4.8 to 6.2 lbf)
12.7 N (1.3 kgf, 2.9 lbf)
35.0 mm (1.378 in.)
34.0 mm (1.339 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
1.5 to 1.9 W
0.9 mm (0.035 in.)

SS0PL±02
± SERVICE SPECIFICATIONSSTARTING
SS±21
163 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Terminal 30 nut, Terminal C nut x Terminal bolt1717013
End cover x Magnetic switch housing3.63732 in.´lbf
End cover x Brush holder3.83934 in.´lbf
Starter hosing x Magnetic switch9.39582 in.´lbf
End cover with field frame x Magnetic switch9.39582 in.´lbf
Lead wire of field coil x Terminal C5.96052 in.´lbf
Wire clamp, Starter wire x Starter9.8110087 in.´lbf
Starter x Cylinder block3940029

SS0PM±07
SS±22
± SERVICE SPECIFICATIONSCHARGING
164 Author: Date:
2005 SEQUOIA (RM1146U)
CHARGING
SERVICE DATA
BatterySpecific gravity at 20°C (68°F)
Voltage at 20°C (68°F)1.25 to 1.29
12.5 to 12.9 V
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12V 130A
1.5 to 1.9 W
14.2 to 14.4 mm (0.559 to 0.567 in.)
14.0 mm (0.551 in.)
10.5 mm (0.413 in.)
4.5 mm (0.177 in.)
Charging circuitWithout load STD amperage
STD voltage
With load STD amperage10 A or less
13.2 to 14.0 V
30 A or less

SS0PN±07
± SERVICE SPECIFICATIONSCHARGING
SS±23
165 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bearing retainer x Drive end frame2.62723 in.´lbf
Rectifier end frame x Drive end frame5.85951 in.´lbf
Generator pulley x Rotor110.31,12581
Brush holder x Rectifier end frame1.81816 in.´lbf
Rear end cover x Rectifier end frame4.64741 in.´lbf
Generator x Cylinder block Bolt
Nut 10 mm
Nut 8 mm39
39
15.5400
440
15829
29
11

SS1M9±01
SS±24
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (A750E, A750F)
166 Author: Date:
2005 SEQUOIA (RM1146U)
AUTOMATIC TRANSMISSION (A750E, A750F)
SERVICE DATA
2UZ±FE (A750E/A750F)
Line pressure (Wheel locked)
Engine idling
D position
R position
AT stall (Throttle valve fully opened)
D position
R position
361 ± 421 kPa (3.7 ± 4.3 kgfVcm2, 52 ± 61 psi)
495 ± 576 kPa (5.0 ± 5.9 kgfVcm2, 72 ± 84 psi)
1,236 ± 1,332kPa (12.6 ± 13.6 kgfVcm
2, 179 ± 193 psi)
1,229 ± 1,349 kPa (12.5 ± 13.8 kgfVcm2, 178 ± 196 psi)
Engine stall revolution D and R positions2,200
150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N position
700
50 rpm
Drive plate runoutMax.
Torque converter runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Shift schedule
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " 4
4 " 5
5 " 4
4 " 3
3 " 2
2 " 1
(Throttle valve fully closed) 4 " 5
5 " 4
4 position (O/D OFF)
(Throttle valve fully opened) 1 " 2
2 " 3
3 " 4
5 " 4
4 " 3
3 " 2
2 " 1
3 position
(Throttle valve fully opened) 1 " 2
2 " 3
4 " 3
3 " 2
2 " 1
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 " 1
45 ± 57 km/h (28 ± 35 mph)
84 ± 97 km/h (52 ± 60 mph)
120 ± 138 km/h (75 ± 86 mph)
163 ± 179 km/h (101 ± 111 mph)
158 ± 174 km/h (98 ± 108 mph)
110 ± 124 km/h (68 ± 77 mph)
75 ± 83 km/h (47 ± 52 mph)
35 ± 41 km/h (22 ± 25 mph)
44 ± 50 km/h (27 ± 31 mph)
22 ± 28 km/h (14 ± 17 mph)
45 ± 57 km/h (28 ± 35 mph)
84 ± 97 km/h (52 ± 60 mph)
120 ± 138 km/h (75 ± 86 mph)
173 ± 190 km/h (108 ± 118 mph)
110 ± 124 km/h (68 ± 77 mph)
75 ± 83 km/h (47 ± 52 mph)
35 ± 41 km/h (22 ± 25 mph)
45 ± 57 km/h (28 ± 35 mph)
84 ± 97 km/h (52 ± 60 mph)
121 ± 135 km/h (75 ± 84 mph)
75 ± 83 km/h (47 ± 52 mph)
35 ± 41 km/h (22 ± 25 mph)
45 ± 57 km/h (28 ± 35 mph)
80 ± 92 km/h (50 ± 57 mph)
35 ± 41 km/h (22 ± 25 mph)
35 ± 41 km/h (22 ± 25 mph)
Lock±up point Throttle valve opening 5 %
D position
5th gear Lock±up ON
Lock±up OFF
4 position
4th gear Lock±up ON
Lock±up OFF
63 ± 71 km/h (39 ± 44 mph)
57 ± 64 km/h (35 ± 40 mph)
102 ± 112 km/h (63 ± 70 mph)
96 ± 105 km/h (60 ± 65 mph)

SS1MA±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (A750E, A750F)
SS±25
167 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Oil pan2020415
Overflow plug x Oil pan2020415
Refill plug x Transmission case3940029
No.1 vehicle speed sensor A750E
A750F9.8
11.5100
11 786 in.Vlbf
8
Speed sensor NT x Automatic transmission5.45548 in.Vlbf
Speed sensor SP2 x Automatic transmission5.45548 in.Vlbf
Transmission wire set bolt x Automatic transmission5.45548 in.Vlbf
Transmission wire clamp x Valve body A
B11
1011 2
1008
7
Oil pan x Transmission case4.44539 in.Vlbf
Park/neutral position switch Bolt
Nut13
6.9130
7010
61 in.Vlbf
Shift solenoid valve S1 x Valve body6.46556 in.Vlbf
Shift solenoid valve S2 x Valve body101027
Shift solenoid valve SR x Valve body6.46557 in.Vlbf
Shift solenoid valve SLU, SL2 x Valve body6.46557 in.Vlbf
Shift solenoid valve SLT, SL1 x Valve body6.46557 in.Vlbf
Valve body x Transmission case1111 28
Oil strainer x Valve body101007
Parking lock pawl bracket x Transmission case7.47565 in.´lbf
Oil cooler x Body1111 08
Transmission oil cooler bracket x Oil cooler4.95043 in.´lbf
Oil cooler tube clamp x Body5.05048 in.´lbf
Shift lever x Shift lever housing1818013
Shift lever housing x Steering column assemby121209
Parking lock cable No. 1 x Shift lever housing2.92925 in.´lbf
Parking lock cable No. 2 x Column upper bracket2.22319 in.´lbf
Parking lock cable housing x Steering column assembly10.511 08
Front suspension member bracket x Body3333624
Heat insulator1616412
Shift control cable x Transmission14.514811
Shift control cable bracket x Transmission19.519914
Oil cooler pipe clamp x Transmission121229
Oil cooler pipe x Transmission3434625
Stabilizer bar3737727
Rear end plate x Transmission1818513
Torque converter clutch x Drive plate4849035
Engine rear mounting insulator x Crossmember1818513
Crossmember x Frame7273453
Engine rear mounting insulator x Extension housing6566048
Automatic transmission x Engine 17 mm head
14 mm head71
37720
38053
27

SS0PX±04
SS±26
± SERVICE SPECIFICATIONSTRANSFER
168 Author: Date:
2005 SEQUOIA (RM1146U)
TRANSFER
SERVICE DATA
Transfer assembly
Planetary gear snap ring thickness Mark
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
2.10 to 2.15 mm (0.0827 to 0.0846 in.)
2.15 to 2.20 mm (0.0846 to 0.0866 in.)
2.20 to 2.25 mm (0.0866 to 0.0886 in.)
2.25 to 2.30 mm (0.0886 to 0.0906 in.)
2.30 to 2.35 mm (0.0906 to 0.0925 in.)
2.35 to 2.40 mm (0.0925 to 0.0945 in.)
2.40 to 2.45 mm (0.0945 to 0.0965 in.)
2.45 to 2.50 mm (0.0965 to 0.0984 in.)
2.50 to 2.55 mm (0.0984 to 0.1004 in.)
2.55 to 2.60 mm (0.1004 to 0.1024 in.)
2.60 to 2.65 mm (0.1024 to 0.1043 in.)
2.65 to 2.70 mm (0.1043 to 0.1063 in.)
2.70 to 2.75 mm (0.1063 to 0.1083 in.)
2.75 to 2.80 mm (0.1083 to 0.1102 in.)
2.80 to 2.85 mm (0.1102 to 0.1122 in.)
2.85 to 2.90 mm (0.1122 to 0.1142 in.)
2.90 to 2.95 mm (0.1142 to 0.1161 in.)
2.95 to 3.00 mm (0.1161 to 0.1181 in.)
3.00 to 3.05 mm (0.1181 to 0.1201 in.)
Rear output shaft
Drive sprocket thrust clearance Standard
Maximum
Drive sprocket radial clearance Standard
Maximum
Rear output shaft journal outer diameter
Part A Standard
Minimum
Part B Standard
Minimum
Part C Standard
Minimum
Part D Standard
Minimum
No. 1 gear shift fork claw thickness
Front drive clutch sleeve groove distance
No. 1 gear shift fork to front drive sleeve clearance
Standard
Maximum
No. 2 gear shift fork claw thickness
High and low clutch sleeve groove distance
No. 2 gear shift fork to high and low clutch sleeve clearance
Standard
Maximum0.15 to 0.24 mm (0.0059 to 0.0094 in.)
0.24 mm (0.0094 in.)
0.01 to 0.06 mm (0.0004 to 0.0024 in.)
0.06 mm (0.0024 in.)
27.98 to 27.99 mm (1.1016 to 1.1020 in.)
27.98 mm (1.1016 in.)
31.98 to 32.00 mm (1.2591 to 1.2598 in.)
31.98 mm (1.2591 in.)
34.98 to 35.00 mm (1.3772 to 1.3780 in.)
34.98 mm (1.3772 in.)
36.98 to 37.00 mm (1.4559 to 1.4567 in.)
36.98 mm (1.4559 in.)
10 mm (0.3937 in.)
10.5 mm (0.4134 in.)
0.26 to 0.84 mm (0.0102 to 0.0331 in.)
0.84 mm (0.0331 in.)
10 mm (0.3937 in.)
10.5 mm (0.4134 in.)
0.26 to 0.84 mm (0.0102 to 0.0331 in.)
0.84 mm (0.0331 in.)

± SERVICE SPECIFICATIONSTRANSFER
SS±27
169 Author: Date:
2005 SEQUOIA (RM1146U)Input shaft
Input shaft journal outer diameterMaximum
Input shaft bushing diameterMaximum47.59 mm (1.8736 in.)
48.14 mm (1.8953 in.)
Planetary gear
Pinion gear thrust clearance Standard
Maximum
Pinion gear radial clearanceStandard
Maximum
Outer bearing snap ring thickness Mark
1
2
3
4
5
Inner bearing press in depth0.11 to 0.84 mm (0.0043 to 0.0331 in.)
0.84 mm (0.0331 in.)
0.009 to 0.038 mm (0.0004 to 0.0015 in.)
0.038 mm (0.0015 in.)
1.45 to 1.50 mm (0.0571 to 0.0591 in.)
1.50 to 1.55 mm (0.0591 to 0.0610 in.)
1.55 to 1.60 mm (0.0610 to 0.0630 in.)
1.60 to 1.65 mm (0.0630 to 0.0650 in.)
1.65 to 1.70 mm (0.0650 to 0.0669 in.)
7.7 to 8.3 mm (0.303 to 0.327 in.)

SS0PY±05
SS±28
± SERVICE SPECIFICATIONSTRANSFER
170 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transfer x Transfer adaptor2424518
Engine rear mounting x Transmission6566048
Crossmember x Frame7273053
Engine rear mounting x Crossmember1818513
Heat insulator x Crossmember1616412
Front suspension member bracket x Crossmember3333624
Filler plug x Transfer3737727
Rear propeller shaft x Rear differential8889765
Rear propeller shaft x Transfer8889765
Protector x Transfer1818513
Front propeller shaft x Front differential7475054
Front propeller shaft x Transfer8889765
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe4849035
Transfer case cover x Transfer front case1818413
Case plug x Transfer front case18.619014
Front bearing retainer x Transfer front case11.511 98
Front output shaft companion flange lock nut11 81,20387
Oil pump x Front case7.56966 in.´lbf
Oil separator x Front case7.56966 in.´lbf
Transfer shift actuator x Transfer case rear2020415
Front case x Transfer case rear2828621
Shift shaft stopper1919414
Drain and filler plug3737727
Transfer extension housing x Transfer case rear121229
Rear output shaft companion flange lock nut11 81,20387
Gear shift fork2424518