TOYOTA SEQUOIA 2001 Service Repair Manual

SS1M7±01
± SERVICE SPECIFICATIONSPROPELLER SHAFT
SS±29
171 Author: Date:
2005 SEQUOIA (RM1146U)
PROPELLER SHAFT
SERVICE DATA
Propeller shaftRunout Maximum0.8 mm (0.031 in.)
Spider bearing
axial playMaximum
4WD rear propeller shaft
2WD and 4WD front propeller shaft
0.05 mm (0.0020 in.)
0.05 mm (0.0020 in.)
4WD rear
propeller shaft
Snap ring thickness Color/Mark
None
Light brown
Blue
None
1
2
3
4
5
6
7
8
9
10
2.00 mm (0.0784 in.)
2.03 mm (0.0799 in.)
2.06 mm (0.0811 in.)
2.09 mm (0.0823 in)
1.99 mm (0.0783 in.)
2.01 mm (0.0791 in.)
2.03 mm (0.0799 in.)
2.05 mm (0.0807 in.)
2.07 mm (0.0815 in.)
2.09 mm (0.0823 in.)
2.11 mm (0.0831 in.)
2.13 mm (0.0839 in.)
2.15 mm (0.0846 in.)
2.17 mm (0.0854 in.)
2WD and 4WD
front propeller
shaft
Snap ring thickness Color
Blue
Yellow
Silver
Copper
Black
Red
Green
1.638 mm (0.0645 in.)
1.588 mm (0.0625 in.)
1.537 mm (0.0605 in.)
1.511 mm (0.0595 in.)
1.486 mm (0.0585 in.)
1.435 mm (0.0565 in.)
1.384 mm (0.0545 in.)

SS07Z±05
SS±30
± SERVICE SPECIFICATIONSPROPELLER SHAFT
172 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Propeller shaft assembly (2WD)
Propeller shaft x Differential
8889765
Propeller shaft assembly (4WD)
Front propeller shaft x Front differential
Front propeller shaft x Transfer
Rear propeller shaft x Rear differential
Rear propeller shaft x Transfer
74
88
88
88750
897
897
89754
65
65
65

SS0OJ±22
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±31
173 Author: Date:
2005 SEQUOIA (RM1146U)
SUSPENSION AND AXLE
SERVICE DATA
Tire size: P245/70R16 Front
Rear220 kPa (2.2 kgf/cm2, 32 psi)
240 kPa (2.4 kgf/cm2, 35 psi)
Cold tire inflation
pressureTire size: P265/70R16 Front
Rear220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)ressure
Tire size: P265/65R17 Front
Rear220 kPa (2.2 kgf/cm2, 32 psi)
220 kPa (2.2 kgf/cm2, 32 psi)
Vehicle height (Except air suspension models)
UCK35L±GKBSKA
Tire size: P245/70R16 Front:
A*1 ± B*2
Rear: C*3 ± D*4
Tire size: P265/70R16 and P265/65R17
Front:
A*1 ± B*2
Rear: C*3 ± D*4
69.7 mm (2.74 in.)
76.2 mm (3.00 in.)
69.5 mm (2.74 in.)
75.5 mm (2.97 in.)
UCK35L±GKBLKA Front:
A*1 ± B*2
Rear: C*3 ± D*471.6 mm (2.82 in.)
77.3 mm (3.04 in.)
UCK45L±GKBSKA Front:
A*1 ± B*2
Rear: C*3 ± D*461.6 mm (2.43 in.)
63.8 mm (2.51 in.)
Front wheel
UCK45L±GKBLKA Front:
A*1 ± B*2
Rear: C*3 ± D*462.8 mm (2.47 in.)
65.2 mm (2.57 in.)
Front wheel
Alignment
Vehicle height (Except air suspension models)g
UCK35L±GKBSKA
Tire size: P245/70R16 Front:
A*1 ± B*2
Rear: C*3 ± D*4
Tire size: P265/70R16 and P265/65R17
Front:
A*1 ± B*2
Rear: C*3 ± D*4
53.5 ± 83.5 mm (2.11 ± 3.29 in.)
74.8 ± 104.8 mm (2.94 ± 4.13 in.)
53.3 ± 83.3 mm (2.10 ± 3.28 in.)
74.1 ± 104.1 mm (2.92 ± 4.10 in.)
UCK35L±GKBLKA Front:
A*1 ± B*2
Rear: C*3 ± D*455.3 ± 85.3 mm (2.18 ± 3.36 in.)
74.6 ± 104.6 mm (2.94 ± 4.12 in.)
UCK45L±GKBSKA Front:
A*1 ± B*2
Rear: C*3 ± D*445.5 ± 75.5 mm (1.79 ± 2.97 in.)
61.0 ± 91.0 mm (2.40 ± 3.58 in.)
UCK45L±GKBLKA Front:
A*1 ± B*2
Rear: C*3 ± D*446.8 ± 76.8 mm (1.84 ± 3.02 in.)
61.3 ± 91.3 mm (2.41 ± 3.59 in.)
A*1: Ground clearance of the front drive shaft center
B*
2: Ground clearance of the front adjusting cam bolt center
C*
3: Ground clearance of the rear axle shaft center
D*
4: Ground clearance of the rear lower control arm front bolt center

SS±32
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
174 Author: Date:
2005 SEQUOIA (RM1146U)
CamberRight±left error: 30' (0.5°) or less
UCK35L±GKBSKA0°08' ± 45' (0.14° ± 0.75°)
UCK35L±GKBLKA0°06' ± 45' (0.10° ± 0.75°)
UCK45L±GKBSKA0°17' ± 45' (0.28° ± 0.75°)
UCK45L±GKBLKA0°16' ± 45' (0.26° ± 0.75°)
Caster (Except air suspension models) Right±left error: 30' (0.5°) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
2°56' ± 45' (2.93° ± 0.75°)
2°59' ± 45' (2.98° ± 0.75°)
UCK35L±GKBLKA3°02' ± 45' (3.04° ± 0.75°)
UCK45L±GKBSKA2°36' ± 45' (2.60° ± 0.75°)
UCK45L±GKBLKA2°38' ± 45' (2.64° ± 0.75°)
Caster (Air suspension models) Right±left error: 30' (0.5°) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
3°17' ± 45' (3.28° ± 0.75°)
3°20' ± 45' (3.33° ± 0.75°)
UCK35L±GKBLKA3°21' ± 45' (3.35° ± 0.75°)
UCK45L±GKBSKA2°55' ± 45' (2.91° ± 0.75°)
UCK45L±GKBLKA2°56' ± 45' (2.93° ± 0.75°)
Steering axis inclination Right±left error: 30' (0.5°) or less
Front wheel
AlignmentUCK35L±GKBSKA10°14' ± 45' (10.24° ± 0.75°)AlignmentUCK35L±GKBLKA10°16' ± 45' (10.27° ± 0.75°)
UCK45L±GKBSKA10°05' ± 45' (10.09° ± 0.75°)
UCK45L±GKBLKA10°07' ± 45' (10.11° ± 0.75°)
Toe±in (total) Rack end length difference: 1.5 mm (0.059 in.) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
Tire size: P265/65R17 (Air suspension models)
0°05' ± 0°09' (0.09° ± 0.15°, 1.19 ± 2 mm (0.05 ± 0.08 in.)
0°05' ± 0°09' (0.09° ± 0.15°, 1.29 ± 2 mm (0.05 ± 0.08 in.)
0°05' ± 0°09' (0.09° ± 0.15°, 1.28 ± 2 mm (0.05 ± 0.08 in.)
UCK35L±GKBLKA0°05' ± 0°09' (0.08° ± 0.15°, 1.15 ± 2 mm (0.05 ± 0.08 in.)
UCK45L±GKBSKA
Tire size: P265/70R16 (Air suspension models)0°05' ± 0°09' (0.08° ± 0.15°, 1.08 ± 2 mm (0.04 ± 0.08 in.)
0°05' ± 0°09' (0.08° ± 0.15°, 1.07 ± 2 mm (0.04 ± 0.08 in.)
UCK45L±GKBLKA0°04' ± 0°09' (0.07° ± 0.15°, 0.99 ± 2 mm (0.04 ± 0.08 in.)
UCK35L±GKSSKAInside wheel
Outside wheel: Reference
Outside wheel (Air suspension models): Reference-35°24' (-35.40°)
32°08' (32.13°)
31°54' (31.90°)
UCK35L±GKSLKAInside wheel
Outside wheel: Reference-35°22' (-35.36°)
32°07' (32.12°)
UCK45L±GKSSKAInside wheel
Outside wheel: Reference-35°37' (-35.61°)
32°17' (32.28°)
UCK45L±GKSLKAInside wheel
Outside wheel: Reference-35°35' (-35.59°)
32°16' (32.26°)
Front drive shaftFront drive shaft length523.5 ± 2.0 mm (20.610 ± 0.079 in.)
Upper ball joint turning torque0.7 ± 4.4 N´m (7 ± 45 kgf´cm, 6 ± 39 in.´lbf)
Ft iLower ball joint excessive play Maximum0.5 mm (0.020 in.)Front suspensionLower ball joint turning torque1.0 ± 6.5 N´m (10 ± 66 kgf´cm, 9 ± 56 in.´lbf)
Stabilizer bar link ball joint turning toque0.05 ± 2.0 N´m (0.5 ± 20 kgf´cm, 0.4 ± 17 in.´lbf)

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±33
175 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.10 mm (0.0039 in.)
Companion flange horizontal runoutMaximum0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.2 ± 1.9 N´m (12 ± 19 kgf´cm, 10.4 ± 16.5 in.´lbf)
0.6 ± 1.0 N´m (6 ± 10 kgf´cm, 5.2 ± 8.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0 ± 0.20 mm (0 ± 0.0079 in.)
Rear oil seal drive in depth4.5 ± 0.3 mm (0.177 ± 0.012 in.)
Side oil seal drive in depth0 mm (0 in.)
Side tube oil seal drive in depth5.5 ± 0.3 mm (0.217 ± 0.012 in.)
0.96 ± 1.04 mm (0.0378 ± 0.0409 in.)
Sid th t h thi k1.06 ± 1.14 mm (0.0417 ± 0.0449 in.)Side gear thrust washer thickness1.16 ± 1.24 mm (0.0457 ± 0.0488 in.)
1.26 ± 1.34 mm (0.0496 ±0.0528 in.)
2.00 ± 2.02 mm (0.0787 ± 0.0795 in.)
2.03 ± 2.05 mm (0.0799 ± 00807 in.)
2.06 ± 2.08 mm (0.0811 ± 0.0819 in.)
2.09 ± 2.11 mm (0.0823 ± 0.0831 in.)
2.12 ± 2.14 mm (0.0835 ± 0.0843 in.)
2.15 ± 2.17 mm (0.0846 ± 0.0854 in.)
Front differential2.18 ± 2.20 mm (0.0858 ± 0.0866 in.)
2.21 ± 2.23 mm (0.0870 ± 0.0878 in.)
2.24 ± 2.26 mm (0.0882 ± 0.0890 in.)
2.27 ± 2.29 mm (0.0894 ± 0.0902 in.)
2.30 ± 2.32 mm (0.0906 ± 0.0913 in.)
2.33 ± 2.35 mm (0.0917 ± 0.0925 in.)
2.36 ± 2.38 mm (0.0929 ± 0.0937 in.)
Side gear bearing adjusting washer thickness2.39 ± 2.41 mm (0.0941 ± 0.0949 in.)Side gear bearing adjusting washer thickness
2.42 ± 2.44 mm (0.0953 ± 0.0961 in.)
2.45 ± 2.47 mm (0.0965 ± 0.0972 in.)
2.48 ± 2.50 mm (0.0976 ± 0.0984 in.)
2.51 ± 2.53 mm (0.0988 ± 0.0996 in.)
2.54 ± 2.56 mm (0.1000 ± 01008 in.)
2.57 ± 2.59 mm (0.1012 ± 0.1020 in.)
2.60 ± 2.62 mm (0.1024 ± 0.1031 in.)
2.63 ± 2.65 mm (0.1035 ± 0.1043 in.)
2.66 ± 2.68 mm (0.1047 ± 0.1055 in.)
2.69 ± 2.71 mm (0.1059 ± 0.1067 in.)
2.72 ± 2.74 mm (0.1071 ± 0.1079 in.)
2.75 ± 2.77 mm (0.1083 ± 0.1091 in.)
2.78 ± 2.80 mm (0.1094 ± 0.1102 in.)

SS±34
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
176 Author: Date:
2005 SEQUOIA (RM1146U)
1.69 ± 1.71 mm (0.0665 ± 0.0673 in.)
1.72 ± 1.74 mm (0.0677 ± 0.0685 in.)
1.75 ± 1.77 mm (0.0689 ± 0.0697 in.)
1.78 ± 1.80 mm (0.0701 ± 0.0709 in.)
1.81 ± 1.83 mm (0.0713 ± 0.0720 in.)
1.84 ± 1.86 mm (0.0724 ± 0.0732 in.)
1.87 ± 1.89 mm (0.0736 ± 0.0744 in.)
1.90 ± 1.92 mm (0.0748 ± 0.0756 in.)
1.93 ± 1.95 mm (0.0760 ± 0.0768 in.)
1.96 ± 1.98 mm (0.0772 ± 0.0780 in.)
D i i i b i dj ti h thi k1.99 ± 2.01 mm (0.0783 ± 0.0791 in.)
F t diff ti l
Drive pinion bearing adjusting washer thickness2.02 ± 2.04 mm (0.0795 ± 0.0803 in.)Front differential2.05 ± 2.07 mm (0.0807 ± 0.0815 in.)
2.08 ± 2.10 mm (0.0819 ± 0.0827 in.)
2.11 ± 2.13 mm (0.0831 ± 0.0839 in.)
2.14 ± 2.16 mm (0.0843 ± 0.0850 in.)
2.17 ± 2.19 mm (0.0854 ± 0.0862 in.)
2.20 ± 2.22 mm (0.0866 ± 0.0874 in.)
2.23 ± 2.25 mm (0.0878 ± 0.0886 in.)
2.26 ± 2.28 mm (0.0890 ± 0.0898 in.)
2.29 ± 2.31 mm (0.0902 ± 0.0909 in.)
2.32 ± 2.34 mm (0.0913 ± 0.0921 in.)
A.D.D. sleeve fork to clutch sleeve clearance0.35 mm (0.0138 in.) or less
Differential case needle bearing press in depth0.3 ± 0.3 mm (0.012 ± 0.012 in.)
Axle shaft bearing backlash Maximum0.6 mm (0.024 in.)
RlhftAxle shaft deviation Maximum0.05 mm (0.0020 in.)Rear axle shaftShaft runoutMaximum2.0 mm (0.079 in.)
Flange runoutMaximum0.05 mm (0.0020 in.)

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±35
177 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.09 mm (0.0035 in.)
Companion flange horizontal runoutMaximum0.09 mm (0.0035 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.3 ± 1.9 N´m (13 ± 19 kgf´cm, 11.4 ± 16.7 in.´lbf)
0.8 ± 1.1 N´m (8 ± 11kgf´cm, 7.0 ± 9.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Ring gear runout Maximum0.05 mm (0.0020 in.)
Differential case runout Maximum0.04 mm (0.0016 in.)
Rear differentialDrive pinion oil seal drive in depth0 mm (0 in.)
1.50 mm (0.0590 in.)
1.55 mm (0.0610 in.)
1.60 mm (0.0630 in.)
1.65 mm (0.0650 in.)
Side gear thrust washer thickness1.70 mm (0.0669 in.)Side gear thrust washer thickness
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0728 in.)
1.90 mm (0.0748 in.)

SS±36
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
178 Author: Date:
2005 SEQUOIA (RM1146U)
58 2.58 mm (0.1015 in.)
60 2.60 mm (0.1024 in.)
62 2.62 mm (0.1031 in.)
64 2.64 mm (0.1039 in.)
66 2.66 mm (0.1047 in.)
68 2.68 mm (0.1055 in.)
70 2.70 mm (0.1063 in.)
72 2.72 mm (0.1071 in.)
74 2.74 mm (0.1079 in.)
76 2.76 mm (0.1087 in.)
78 2.78 mm (0.1094 in.)
80 2.80 mm (0.1102 in.)
82 2.82 mm (0.1110 in.)
84 2.84 mm (0.1118 in.)
86 2.86 mm (0.1126 in.)
88 2.88 mm (0.1134 in.)
90 2.90 mm (0.1142 in.)
92 2.92 mm (0.1150 in.)
94 2.94 mm (0.1157 in.)
96 2.96 mm (0.1165 in.)
98 2.98 mm (0.1173 in.)
00 3.00 mm (0.1181 in.)
R diff ti lSid b i dj ti h thi k02 3.02 mm (0.1189 in.)Rear differentialSide bearing adjusting washer thickness04 3.04 mm (0.1197 in.)
06 3.06 mm (0.1205 in.)
08 3.08 mm (0.1213 in.)
10 3.10 mm (0.1220 in.)
12 3.12 mm (0.1228 in.)
14 3.14 mm (0.1236 in.)
16 3.16 mm (0.1244 in.)
18 3.18 mm (0.1252 in.)
20 3.20 mm (0.1260 in.)
22 3.22 mm (0.1268 in.)
24 3.24 mm (0.1276 in.)
26 3.26 mm (0.1283 in.)
28 3.28 mm (0.1291 in.)
30 3.30 mm (0.1299 in.)
32 3.32 mm (0.1307 in.)
34 3.34 mm (0.1315 in.)
36 3.36 mm (0.1323 in.)
38 3.38 mm (0.1331 in.)
40 3.40 mm (0.1339 in.)
42 3.42 mm (0.1346 in.)
44 3.44 mm (0.1354 in.)
46 3.46 mm (0.1362 in.)
48 3.48 mm (0.1370 in.)

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±37
179 Author: Date:
2005 SEQUOIA (RM1146U)
87 1.87 mm (0.0736 in.)
88 1.88 mm (0.0740 in.)
89 1.89 mm (0.0744 in.)
90 1.90 mm (0.0748 in.)
91 1.91 mm (0.0752 in.)
92 1.92 mm (0.0756 in.)
93 1.93 mm (0.0760 in.)
94 1.94 mm (0.0764 in.)
95 1.95 mm (0.0768 in.)
96 1.96 mm (0.0772 in.)
97 1.97 mm (0.0776 in.)
98 1.98 mm (0.0780 in.)
99 1.99 mm (0.0783 in.)
00 2.00 mm (0.0787 in.)
01 2.01 mm (0.0791 in.)
02 2.02 mm (0.0795 in.)
03 2.03 mm (0.0799 in.)
04 2.04 mm (0.0803 in.)
05 2.05 mm (0.0807 in.)
06 2.06 mm (0.0811 in.)
R diff ti lD i i i b i dj ti h thi k07 2.07 mm (0.0815 in.)Rear differentialDrive pinion bearing adjusting washer thickness08 2.08 mm (0.0819 in.)
09 2.09 mm (0.0823 in.)
10 2.10 mm (0.0827 in.)
11 2.11 mm (0.0831 in.)
12 2.12 mm (0.0835 in.)
13 2.13 mm (0.0839 in.)
14 2.14 mm (0.0843 in.)
15 2.15 mm (0.0846 in.)
16 2.16 mm (0.0850 in.)
17 2.17 mm (0.0854 in.)
18 2.18 mm(0.0858 in.)
19 2.19 mm (0.0862 in.)
20 2.20 mm (0.0866 in.)
21 2.21 mm (0.0870 in.)
22 2.22 mm (0.0874 in.)
23 2.23 mm (0.0878 in.)
24 2.24 mm (0.0882 in.)
25 2.25 mm (0.0886 in.)
26 2.26 mm (0.0890 in.)
27 2.27 mm (0.0894 in.)
28 2.28 mm (0.0898 in.)

SS±38
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
180 Author: Date:
2005 SEQUOIA (RM1146U)
Air suspension
Amount of change in vehicle height
HIGH position:
LOW position (4WD):
LOW position (2WD):
40 mm (1.57 in.)
±30 mm (±1.18 in.)
±15 mm (±0.59 in.)
Air suspension
Difference between the tester value and vehicle height
(D±C measurement):
5 mm (0.20 in.) or less
Height control sensor link standard length:6.5 ± 15.0 mm (0.26 ± 0.59 in.) or less