TOYOTA SEQUOIA 2001 Service Repair Manual

CH0M1±02
B16375
B16387
Socket Wrench
SST
B16386
SST
B12270
SST
B12272
SST
± CHARGINGGENERATOR
CH±11
2903 Author: Date:
2005 SEQUOIA (RM1146U)
REPLACEMENT
1. REPLACE FRONT BEARING
(a) Remove the 4 screws, the bearing retainer and the bear-
ing.
(b) Using SST and a hammer, tap out the bearing.
SST 09950±60010 (09951±00250), 09950±70010
(09951±07100)
(c) Using SST and a press, press in a new bearing.
SST 09950±60010 (09951±00470), 09950±70010
(09951±07100)
(d) Install the bearing retainer with the 4 screws.
Torque: 2.6 N´m (27 kgf´cm, 23 in.´lbf)
2. REPLACE REAR BEARING
(a) Using SST, remove the bearing cover (outside) and the
bearing.
SST 09820±00021
NOTICE:
Be careful not to damage the fan.
(b) Using SST and a press, press in a new bearing.
SST 09820±00031

B12273
SST
CH±12
± CHARGINGGENERATOR
2904 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Using SST, push in the bearing cover (outside).
SST 09285±76010

CH0M2±02
B16368
Pulley
B16367
B12276
SST
B16364
B16369
TurnSST (A)
SST (B)
± CHARGINGGENERATOR
CH±13
2905 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
1. INSTALL ROTOR TO DRIVE END FRAME
(a) Place the drive end frame on the pulley.
(b) Install the rotor to the drive end frame.
2. INSTALL COIL ASSEMBLY
(a) Place the generator washer on the rotor.
(b) Using SST and a press, slowly press in the coil assembly.
SST 09285±76010
(c) Install the coil assembly with the 4 bolts.
Torque: 5.8 N´m (59 kgf´cm, 51 in.´lbf)
3. INSTALL PULLEY
(a) Install the pulley to the rotor shaft by tightening the pulley
nut by hand.
(b) Hold SST (A) with a torque wrench, and tighten SST (B)
clockwise to the specified torque.
SST 09820±63011
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(c) Check that SST (A) is secured to the pulley shaft.

B16371
SST (C)
SST (A)
Insert
B16373
SST (C)
SST (A)
Turn
B16370SST (B)
SST (A) Turn
B16361
Upward
Pin
B16359
CH±14
± CHARGINGGENERATOR
2906 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Mount SST (C) in a vise.
(e) Insert SST (A) into SST (C), and attach the pulley nut to
SST (C).
(f) To torque the pulley nut, turn SST (A) in the direction
shown in the illustration.
Torque: 110.3 N´m (1,125 kgf´cm, 81 ft´lbf)
(g) Remove the generator from SST (C).
(h) Turn SST (B), and remove SST (A and B).
(i) Place the brush holder on the coil assembly with the pin
facing upward.
NOTICE:
Be careful of the holder installation direction.
(j) Install the 2 screws.
Torque: 1.8 N´m (18 kgf´cm, 16 in.´lbf)
4. INSTALL REAR END COVER
(a) Install the terminal insulator.
NOTICE: Be careful of the terminal insulator installation
direction.

B16358
± CHARGINGGENERATOR
CH±15
2907 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Install the end cover with the 3 nuts.
Torque: 4.6 N´m (47 kgf´cm, 41 in.´lbf)
5. CHECK THAT ROTOR ROTATES SMOOTHLY

CH0M3±02
B00809
CH±16
± CHARGINGGENERATOR
2908 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL GENERATOR
(a) Install the generator with the bolt and the 2 nuts.
Torque:
Bolt: 39 N´m (400 kgf´cm, 29 ft´lbf)
Nut 10 mm: 39 N´m (400 kgf´cm, 29 ft´lbf)
Nut 8 mm: 15.5 N´m (158 kgf´cm, 11 ft´lbf)
(b) Connect the generator connector.
(c) Connect the generator wire with the nut.
Torque: 9.8 N´m (100 kgf´cm, 87 in.´lbf)
(d) Install the terminal cap.
(e) Install the wire clamp to the cord clip on the generator.
2. INSTALL PS VANE PUMP (See page SR±36)
3. INSTALL DRIVE BELT
Install the belt by turning the belt tensioner counterclockwise.
HINT:
The pulley bolt for the belt tensioner has a left ± hand thread.
4. CONNECT INTAKE AIR CONNECTOR TO THROTTLE
BODY
5. PERFORM ON±VEHICLE INSPECTION
(See page CH±1)
6. INSTALL THROTTLE BODY COVER
7. INSTALL ENGINE UNDER COVER
8. CONNECT CABLE TO NEGATIVE (±) BATTERY TER-
MINAL
9. PERFORM INITIALIZATION (See page IN±20)
Some system need initialzation when disconnecting the cable
from the battery terminal.

AT130±01
± AUTOMATIC TRANSMISSION (A750E, A750F)AUTOMATIC TRANSMISSION SYSTEM
AT±1
2909 Author: Date:
2005 SEQUOIA (RM1146U)
AUTOMATIC TRANSMISSION SYSTEM
PRECAUTION
NOTICE:
When disconnecting the battery terminal, initialize the following system after the terminal is recon-
nected.
System NameSee Page
Back Door Power Window Control SystemBE±77

AT131±01
D14123
Clutch No.2 (C2) Clutch No.3 (C
3)
Clutch No.1 (C
1)One±way Clutch
No.1 (F1)
One±way Clutch
No.2 (F
2)
Brake No.3
(B
3)
Brake No.1 (B1)
Brake No.2 (B2)One±way Clutch
No.3 (F
3)Brake No.4 (B4)
Shift Solenoid Valve SLT
Shift Solenoid Valve SL1Shift Solenoid Valve S1
Shift Solenoid Valve S2Shift Solenoid Valve SR Shift Solenoid Valve SL2Shift Solenoid Valve SLU
AT±2
± AUTOMATIC TRANSMISSION (A750E, A750F)AUTOMATIC TRANSMISSION SYSTEM
2910 Author: Date:
2005 SEQUOIA (RM1146U)
OPERATION

SL1
Park
Reverse
Neutral
1st
2nd
4th
5th
1st
4th
1st
3rd
1st
1st
S1C1C2B1B2B3B4F3F1F2
: Operates
Gear
Position Shift Lever
Position
2nd
2nd
2nd3rd 3rd
R
N
D
D
(O/D OFF)
3
2
L P
S2 SR
SL2C3SLU
F1, F2, F3 : Operates only when driving
± AUTOMATIC TRANSMISSION (A750E, A750F)AUTOMATIC TRANSMISSION SYSTEM
AT±3
2911 Author: Date:
2005 SEQUOIA (RM1146U)

D13867
AT132±01
OR0004
SST
OR0005
SST
AT±4
± AUTOMATIC TRANSMISSION (A750E, A750F)EXTENSION HOUSING OIL SEAL (A750E)
2912 Author: Date:
2005 SEQUOIA (RM1146U)
EXTENSION HOUSING OIL SEAL
(A750E)
ON±VEHICLE REPAIR
1. DRAIN AUTOMATIC TRANSMISSION FLUID
(a) Remove the drain plug and gasket, and drain the ATF.
(b) Install a new gasket and the drain plug.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
2. REMOVE PROPELLER SHAFT (See page PR±3)
3. REMOVE REAR OIL SEAL
NOTICE:
Clean the extension housing before removing the oil seal.
Using SST, remove the oil seal.
SST 09308±10010
4. INSTALL OIL SEAL
(a) Using SST and a hammer, carefully drive a new oil seal
in until it stops.
SST 09325±40010
(b) Coat the lip of the oil seal with MP grease.
5. INSTALL PROPELLER SHAFT (See page PR±5)
6. CHECK FLUID LEVEL (See page DI±524)