ac pump TOYOTA SEQUOIA 2001 Service Service Manual

DI±72
± DIAGNOSTICSENGINE
266 Author: Date:
2005 SEQUOIA (RM1146U)P2445
(DI±426)
Secondary Air Injection System
Pump Stuck On Bank 1

Air pump fuse

Vacuum hose

Air pump assembly

Open in air pump circuit

Air injection system piping

Pressure sensor

Open or short in pressure sensor circuit

ECM

P2610
(DI±442)ECM/PCM Internal Engine Off
Timer Performance
ECM
P2714
(DI±656)Pressure Control Solenoid ºDº
Performance (Shift Solenoid
Valve SLT)

Electronic control automatic transmission (ECT)
P2716
(DI±662)Pressure Control Solenoid ºDº
Electrical (Shift Solenoid Valve
SLT)

Electronic control automatic transmission (ECT)
P2740
(DI±666)Transmission Fluid Temperature
Sensor ºBº Circuit
Electronic control automatic transmission (ECT)
P2742
(DI±666)Transmission Fluid Temperature
Sensor ºBº Circuit Low Input
Electronic control automatic transmission (ECT)
2743
(DI±666)Transmission Fluid Temperature
Sensor ºBº Circuit High Input
Electronic control automatic transmission (ECT)
P2757
(DI±672)
Torque Converter clutch Pres-
sure Control Solenoid Perfor-
mance (Shift Solenoid Valve
SLU)

Electronic control automatic transmission (ECT)
P2759
(DI±680)Torque Converter clutch Pres-
sure Control Solenoid Electrical
(Shift Solenoid Valve SLU)

Electronic control automatic transmission (ECT)
P2772
(DI±685)Transfer L4 SW Circuit
Electronic control automatic transmission (ECT)
P2A00
(DI±451)A/F Sensor Circuit Slow Re-
sponse (Bank 1 Sensor 1)
Open or short in A/F sensor (sensor 1) circuit

A/F sensor (sensor 1)

ECM

P2A03
(DI±451)A/F Sensor Circuit Slow Re-
sponse (Bank 2 Sensor 1)
Open or short in A/F sensor (sensor 1) circuit

A/F sensor (sensor 1)

ECM

B2799
(DI±1580)Engine Immobilizer System Mal-
function
Immobilizer system±
U0001
(DI±444)High Speed CAN Communica-
tion Bus
ECM
*1: ± .... MIL does not light up.  .... MIL lights up.
*2: MIL lights up or blinks.

± DIAGNOSTICSENGINE
DI±173
367 Author: Date:
2005 SEQUOIA (RM1146U)
6 Read value of mass air flow meter.
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch to ON and turn the tester ON.
(c) Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DATA LIST / ALL / MAF and
COOLANT TEMP.
(d) Allow the engine to idle until the COOLANT TEMP reaches 75C (167F) or more.
CHECK:
(a) Read the MAF with the engine in an idling condition and at an engine speed of 2,500 rpm.
Standard:
MAF while engine idling: Between 1.4 gm/s and 2.3 gm/s (shift position: N, A/C: OFF).
MAF at engine speed of 2,500 rpm: Between 5.4 gm/s and 7.9 gm/s (shift position: N, A/C: OFF).
NG Replace mass air flow meter.
OK
7 Check fuel pressure (See page SF±7).
CHECK:
Check the fuel pressure (high or low pressure).
NG Check and replace fuel pump, pressure regula-
tor, fuel pipe line and filter (See page SF±1).
OK
8 Check exhaust system for gas leakage.
OK:
No exhaust gas leakage.
NG Repair or replace exhaust gas leakage point.
OK

A21043
Starter Relay EFI Relay
Circuit Opening
Relay
Fuel Pump RelayMREL
FPRTr2
Tr1 EFI No.1
IGNECM
FC
NE Fuel Pump
Battery
StarterFuel Pump Resistor
AM2Ignition Switch
STA
Crankshaft Position
Sensor (NE Signal)
± DIAGNOSTICSENGINE
DI±179
373 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P0230 Fuel Pump Primary Circuit
CIRCUIT DESCRIPTION
In the diagram below, when the engine is cranked, current flows from terminal STAR of the ECM to the starter
relay coil and also current flows to terminal STA of the ECM (STA signal).
When the STA signal and NE signal are input to the ECM, the Tr1 is turned ON, current flows to the coil of
the circuit opening relay, the relay switches on, power is supplied to the fuel pump, and the fuel pump oper-
ates.
While the NE signal is generated (engine running), the ECM keeps the Tr1 ON (circuit opening relay ON)
and the fuel pump also keeps operating.
The fuel pump speed is controlled at two levels (high speed or low speed) by the condition of the engine
(starting, light load, heavy load). When the engine starts (STA ON), the Tr2 in the ECM is OFF, so the fuel
pump relay closes and battery positive voltage is applied directly to the fuel pump. The fuel pump operates
at high speed.
After the engine starts while idling or light loads, since the Tr2 goes ON, power is supplied to the fuel pump
via the fuel pump resistor. The fuel pump operates at low speed.
DICEW±02

DI±180
± DIAGNOSTICSENGINE
374 Author: Date:
2005 SEQUOIA (RM1146U)DTC No.
DTC Detecting ConditionTrouble Area
P0230Open or short in fuel pump relay circuit

Open or short in fuel pump relay circuit

Fuel pump relay

Circuit opening relay

Fuel pump

ECM

A23553
G±R
1 28
A 6
BECM
AM2
W±B6
32
15 3
2 121
3 2B IA1
J5
J/CL±O
I18
Ignition SW
3
7
F10
Fusible Link BlockB±R
BI530
10 26 4
12
2
114
68
1 41
5 3L±B
AM2
52HE6
2D
2F 1J1C2F
IA4
E4
E4 IG4
IA4 2H
2H 2C 1C
1JFPR
FC
MREL B±O5
J44
J45J/C E
L
BB1G±RG±REngine Room J/B
4
2F
5V V V
IL2
25
G±O G±O
B
IG2
W±B
W±BA
ED 5 4G±RIG1
B±WB±W
Instrument Panel J/B
F9
Fuel Pump
Resister
Battery2C
W±R W±R5
6
EFI No.15
C/OPN Relay Fuel Pump
Relay
EFI Relay F19
Fuel Pump
± DIAGNOSTICSENGINE
DI±181
375 Author: Date:
2005 SEQUOIA (RM1146U)
WIRING DIAGRAM
HINT:
This diagnostic chart is based on premise that engine is started. If the engine is not started, proceed to prob-
lem symptoms table on DI±33.

B17411
E6E1
FPR
A21024
DI±182
± DIAGNOSTICSENGINE
376 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand-held tester. Freeze frame data records the engine conditions when
a malfunction is detected. When troubleshooting, freeze frame data can help determine if the vehicle was
running or stopped, if the engine was warmed up or not, if the air±fuel ratio was lean or rich, as well as other
data from the time when a malfunction occurred.
1 Check voltage between terminal FPR and E1 of ECM.
CHECK:
Measure the voltage between terminals of E6 and E6 ECM con-
nectors.
OK:
Tester ConnectionConditionSpecified Condition
FPR (E6±30) ± E1 (E6±1)STA signal ON9 to 14 V
FPR (E6±30) ± E1 (E6±1)STA signal OFF0 to 3 V
OK Replace ECM (See page SF±80).
NG
2 Check fuel pump relay.
PREPARATION:
Remove the fuel pump relay from the engine room R/B.
CHECK:
Inspect the fuel pump relay.
OK:
Terminal No.ConditionSpecified Condition
3 ± 4Apply B+ between
terminals 1 and 210 KW or higher
3 ± 4AlwaysBelow 1 W
3 ± 5Always10 KW or higher
3 ± 5Apply B+ between
terminals 1 and 2Below 1 W
NG Replace fuel pump relay.
OK

A21377
Engine Room J/B:
Fuel Pump
Relay
B17414
E6ECM Connector
FPR
± DIAGNOSTICSENGINE
DI±183
377 Author: Date:
2005 SEQUOIA (RM1146U)
3 Check for open and short in harness and connector between fuel pump relay
and ECM.
PREPARATION:
(a) Remove the fuel pump relay from the engine room J/B.
(b) Disconnect the E6 ECM connector.
CHECK:
Measure the resistance between wire harness side connectors.
OK:
Standard:
Tester ConnectionSpecified Condition
Engine Room J/B (Fuel pump relay ter-
minal 1) ± FPR (E6±30)Below 1 W
Engine Room J/B (Fuel pump relay ter-
minal 1) or FPR (E6±30) ±
Body ground
10 kW or higher
NG Repair or replace harness or connector.
OK
Replace ECM (See page SF±80).

DI±202
± DIAGNOSTICSENGINE
396 Author: Date:
2005 SEQUOIA (RM1146U)
16 Check fuel pressure (See page SF±7).
NG Check and repair fuel pump, pressure regulator,
fuel pipe line and filter (See page SF±1).
OK
17 Check intake air temperature and mass air flow rate.
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch ON.
CHECK:
Check the intake air temperature.
(1) When using hand±held tester, enter the following menu: DIAGNOSIS / ENHANCED OBD II /
DATA LIST / ALL / INTAKE AIR.
(2) Read its value displayed on the hand±held tester.
OK:
Equivalent to ambient temperature
CHECK:
Check the air flow rate.
(1) When using hand±held tester, enter the following menu: DIAGNOSIS/ENHANCED OBD II/DATA
LIST/ALL/MAF.
(2) Read its value displayed on the hand±held tester.
OK:
ConditionAir Flow Rate (gm/s)
Ignition switch ON (do not start engine)0
Idling4 to 6
Running without load (2,500 rpm)13 to 20
Idling to quickly acceleratingAir flow rate fluctuates
NG Replace mass air flow meter.
OK

B17432
Air PumpPressure
Sensor
Air
Air Injection
Driver (AID)
Air Switching Valve
(ASV)(EASV)Air Switching Valve No.2
(ASV No.2)(ASV1)VSV for Air Injection
Control
ECMEngine Coolant
Temp. Sensor
Mass Air Flow
Meter
Intake Air Temp.
Sensor To Bank 2To Bank1
Air Switching Valve No.2
(ASV No.2)(ASV2)
DI±234
± DIAGNOSTICSENGINE
428 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P0412 Secondary Air Injection System Air Switch-
ing Valve ºAº Circuit
CIRCUIT DESCRIPTION
The secondary air injection system pumps air to the exhaust port to accelerate the activation of the catalyst.
The secondary air injection system consists of the ECM, air pump, Air Switching Valve (ASV) (EASV), Air
Switching Valve No.2 (ASV No.2) (ASV1, 2), pressure sensor and air injection driver (AID). The Air Switching
Valve (ASV)(EASV) is an electromagnetic type and Air Switching Valve No.2 (ASV No.2)(ASV1,2) is a vacu-
um type.
The secondary air injection system pumps pressurized air to the exhaust port by the air pump through the
ASV and ASV No.2. The ASV assists the ASV No.2. The ASV No.2 also controls air supply.
The ECM sends signals to the AID, and then the AID operates the air pump and ASV. The pressure sensor
detects pressure and exhaust pulsation in the system when the system operates and when it does not oper-
ate, and sends the data to the ECM.
DTC No.DTC Detection ConditionTrouble Area
P0412
All of the following conditions are met when engine is idling just
after cold start
(1 trip detection logic):
(a) Air injection system does not operate (Air pump OFF and all
ASVs OFF)
(b) Air injection driver diagnostic signal duty is 40%.
Open in air switching valve drive circuit

Short between air switching valve circuit and +B circuit

Air injection driver

Air switching valve

ECM
P0412
All of the following conditions are met when engine is idling just
after cold start
(1 trip detection logic):
(a) Air injection system operates (Air pump ON and all ASVs
ON)
(b) Air injection driver diagnostic signal duty is 40%.

Short between air switching valve circuit and body ground

Air injection driver

Air switching valve

ECM
DIDMV±01

± DIAGNOSTICSENGINE
DI±235
429 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
The air injection driver (AID) detects an open or short in the circuit according to the voltage of the air pump
terminal (VP) and electromagnetic air switching valve terminal (VV), and sends a signal as diagnostic in-
formation to the ECM.
The AID outputs the air switching valve terminal malfunction signal to the ECM if: 1) VV terminal voltage is
low despite the AID receiving the command signal from the ECM to drive the air switching valve terminal or
2) VV terminal voltage is high despite the AID not receiving the command signal from the ECM.
The ECM stores the DTC based on the diagnostic signal from the AID and illuminates the MIL.
MONITOR STRATEGY
Related DTCsP0412Air switching valve circuit malfunction (Second-
ary air injection system)
Required sensors/componentsAir injection driver, Air switching valve
Frequency of operationContinuous
Duration3 sec.
MIL operationImmediate
Sequence of operationNone
TYPICAL ENABLING CONDITIONS
ItSpecificationItemMinimumMaximum
The monitor will run whenever this DTC is
not presentSee page DI±18
Case 1:
Air pumpOperating
Air switching valveOperating
Battery voltage8 V±
Ignition switchON
StarterOFF
Case 2:
Air pumpNot operating
Air switching valveNot operating
Battery voltage8 V±
Ignition switchON
StarterOFF
TYPICAL MALFUNCTION THRESHOLDS
Detection CriteriaThreshold
Case 1, 2:
Diagnostic signal duty ratio from air injection driver31 to 48 %
COMPONENT OPERATING RANGE
ParameterStandard Value
Diagnostic signal duty ratio from air injection driver
70 to 90% when secondary air injection system operating
and
0% when secondary air injection system not operating