oil TOYOTA SEQUOIA 2001 Service Workshop Manual

DI±74
± DIAGNOSTICSENGINE
268 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
After the ECM sends the ºtargetº duty±cycle signal to the OCV (Oil Control Valve), the ECM monitors the
OCV current to establish an ºactualº duty±cycle. When the actual duty±cycle ratio varies from the target
duty±cycle, the ECM sets a DTC.
MONITOR STRATEGY
RltdDTCP0010VVT oil control valve bank 1 range checkRelated DTCsP0020VVT oil control valve bank 2 range check
Required sensors/componentsOCV
Frequency of operationContinuous
Duration1 sec.
MIL operationImmediate
Sequence of operationNone
TYPICAL ENABLING CONDITIONS
ItSpecificationItemMinimumMaximum
The monitor will run whenever this DTC is
not presentSee page DI±18
Battery voltage11 V13 V
Target duty ratio±70%
StarterOFF
Current cut statusNot cut
TYPICAL MALFUNCTION THRESHOLDS
Detection CriteriaThreshold
Either of the following conditions is met:Condition 1 or 2
1. Output signal duty for OCVOutput duty ratio is 100% (always ON) but target duty ratio is less than 70%
2. Output signal duty for OCVOutput duty is 3% or less despite the ECM supplying current to the OCV
COMPONENT OPERATING RANGE
ParameterStandard Value
Output signal duty for OCVºMore than 3%º and ºless than 100%º

± DIAGNOSTICSENGINE
DI±79
273 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P0011 Camshaft Position ºAº ±Timing Over±
Actuator or System Performance (Bank 1)
DTC P0012 Camshaft Position ºAº ±Timing Over±
Retarded (Bank 1)
DTC P0021 Camshaft Position ºAº ±Timing Over±
Actuator or System Performance (Bank 2)
DTC P0022 Camshaft Position ºAº ±Timing Over±
Retarded (Bank 2)
CIRCUIT DESCRIPTION
Refer to DTCs P0010 on page DI±73.
DTC No.DTC Detecting ConditionTrouble Area
P0011
P0021
Advanced cam timing:
After engine is warmed up and engine speed is at 400 to
4,000 rpm, condition (a) continues. (1 trip detection logic)
(a) Valve timing does not change from current valve timing

Valve timing

OCV
P0012
P0022
Retarded cam timing:
After engine is warmed up and engine speed is at 400 to
4,000 rpm, condition (a) continues. (2 trip detection logic)
(a) Valve timing does not change from current valve timing

OCV

VVT controller assembly

ECM
MONITOR DESCRIPTION
The ECM optimizes the valve timing using the VVT (Variable Valve Timing) system to control the intake valve
camshaft. The VVT system includes the ECM, the OCV (Oil Control Valve) and the VVT controller. The ECM
sends a target ºduty±cycleº control signal to the OCV. This control signal, applied to the OCV, regulates the
oil pressure supplied to the VVT controller. The VVT controller can advance or retard the intake valve cam-
shaft.
Example:
A DTC will set if: 1) the difference between the target and actual valve timing is more than 5 degrees of the
crankshaft angle (CA) and the condition continues for more than 4.5 sec.; or 2) the OCV is forcibly activated
63 times or more.
Advanced cam DTCs are subject to º1 tripº detection logic.
Retarded cam DTCs are subject to º2 tripº detection logic.
DIAON±02

± DIAGNOSTICSENGINE
DI±81
275 Author: Date:
2005 SEQUOIA (RM1146U)
1 Check operation of OCV.
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine and warm it up.
(c) Turn the ignition switch to ON and turn the hand±held tester ON.
CHECK:
(a) Select the item: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VVT CTRL B1 or VVT CTRL B2.
(b) Using the hand±held tester, operate the OCV and check the engine speed.
OK:
Standard:
Tester OperationSpecified Condition
OCV is OFFNormal engine speed
OCV is ONRough idle or engine stall
OK VVT system is OK.*
*: DTC P0011, P0012, P0021 or P0022 is also output when a
foreign object is detected in some parts of the system in the en-
gine oil, and then the system returns to normal in a short time.
As ECM is controlled to eject a foreign object, there is no prob-
lem on the VVT. There is also no problem on the VVT as the oil
filter should catch the foreign object in the engine oil.
NG
2 Check valve timing (See page EM±23).
NG Adjust valve timing.
OK

A02397
OCV Signal Waveform
200 msec./Division5 V/
Division
GND
(A) (A) (A)
B17414ECM ConnectorE6
OC1+
OC1±
OC2+OC2±
E1
B12806
Ohmmeter
DI±82
± DIAGNOSTICSENGINE
276 Author: Date:
2005 SEQUOIA (RM1146U)
3 Check voltage between terminals OCV+ and OCV± of ECM connector.
CHECK:
(a) Inspection using the oscilloscope.
(b) During idling, check the waveform between the specified
terminals of the E6 ECM connector.
HINT:
The waveform frequency (A) is lengthened as the engine speed
becomes higher.
OK:
Standard:
The correct waveform is as shown.
NG Check and replace ECM (See page IN±35).
OK
4 Check OCV.
PREPARATION:
(a) Remove the V±bank cover.
(b) Remove the air cleaner inlet and intake air connector.
(c) Disconnect the oil control valve connector.
CHECK:
(a) Using an Ohmmeter, measure the resistance between
the terminals.
Resistance: 6.9 ± 7.9 W at 20°C (68°F)
NG Replace OCV, and then go to step 6.
OK

A02852
A23658
± DIAGNOSTICSENGINE
DI±83
277 Author: Date:
2005 SEQUOIA (RM1146U)
5 Check VVT controller assembly.
PREPARATION:
(a) Remove the timing belt (See page EM±16).
(b) Remove the cylinder head cover.
(c) Remove the OCV (See page SF±46).
(d) Drain the oil in the VVT controller assembly
(See page EM±36).
CHECK:
Check whether the oil in VVT controller assembly is drained or
not.
OK:
Standard:
The oil in VVT controller assembly is drained.
NG Replace VVT controller assembly, and then go
to step 6.
OK
6 Check oil control valve filter.
PREPARATION:
(a) Remove the cylinder head cover.
(b) Remove the camshaft bearing cap and OCV filter.
CHECK:
Check that the filter is not clogged.
OK:
The filter is not clogged.
NG Repair or replace.
OK

DI±84
± DIAGNOSTICSENGINE
278 Author: Date:
2005 SEQUOIA (RM1146U)
7 Check whether or not DTC P0010, P0012, P0021 or P0022 is stored.
PREPARATION:
(a) Clear the DTC (See page DI±43).
(b) Perform simulation test.
CHECK:
Check whether or not DTC P0011, P0012, P0021 or P0022 is stored (See page DI±43).
OK:
Standard: DTC P0011, P0012, P0021 or P0022 is not stored.
OK VVT system is OK.*
*: DTC P0011, P0012, P0021 or P0022 is also output when a
foreign object is detected in some parts of the system in the en-
gine oil, and then the system returns to normal in a short time.
As ECM is controlled to eject a foreign object, there is no prob-
lem on the VVT. There is also no problem on the VVT as the oil
filter should catch the foreign object in the engine oil.
NG
Replace ECM.

± DIAGNOSTICSENGINE
DI±85
279 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P0016 Crankshaft Position ± Camshaft Position
Correlation (Bank 1 Sensor A)
DTC P0018 Crankshaft Position ± Camshaft Position
Correlation (Bank 2 Sensor A)
CIRCUIT DESCRIPTION
VVT sensor (VVL or VVR signal) consist of a signal plate and pickup coil.
The VVL or VVR signal plate has 1 tooth on its outer circumference and is mounted on the intake camshafts.
When the camshafts rotate, the protrusion on the signal plate and the air gap on the pickup coil change,
causing fluctuations in the magnetic field and generating an electromotive force in the pickup coil.
The actual camshaft angle is detected by the VVT sensor and it provides feedback to the ECM to control
the intake valve timing in response to during condition.
DTC No.DTC Detecting ConditionTrouble Area
No VVT sensor signal to ECM during cranking at 4 sec. or
more
P0016
P0018No VVT sensor signal to ECM with 5 sec. or more engine
speed 600 rpm or more
Open or short in VVT sensor circuit

VVT sensor

ECMP0018
While the crankshaft rotates twice, VVT sensor signal will be
input to ECM 5 times
ECM
MONITOR DESCRIPTION
The ECM optimizes the valve timing using the VVT (Variable Valve Timing) system to control the intake valve
camshaft. The VVT system includes the ECM, the OCV (Oil Control Valve) and the VVT controller. The ECM
sends a target duty±cycle control signal to the OCV. This control signal, applied to the OCV, regulates the
oil pressure supplied to the VVT controller. The VVT controller can advance or retard the intake valve cam-
shaft. The ECM calibrates the valve timing of the VVT system by setting the camshaft to the maximum retard
angle when the engine is idle. The ECM closes the OCV to retard the cam. The ECM stores this value as
VVT learning value (When the difference between the target valve timing and the actual valve timing is 5
degrees or less, the ECM stores this in its memory.).
If the learning value meets both of the following conditions ((a) and (b)), the ECM interprets this as a defect
in the VVT system and sets a DTC.
(a) VVT learning value is less than 20°CA (Crankshaft Angle) or more than 39°CA.
(b) Above condition continues for more than 18 sec.
DIAOO±02

A21043
Starter Relay EFI Relay
Circuit Opening
Relay
Fuel Pump RelayMREL
FPRTr2
Tr1 EFI No.1
IGNECM
FC
NE Fuel Pump
Battery
StarterFuel Pump Resistor
AM2Ignition Switch
STA
Crankshaft Position
Sensor (NE Signal)
± DIAGNOSTICSENGINE
DI±179
373 Author: Date:
2005 SEQUOIA (RM1146U)
DTC P0230 Fuel Pump Primary Circuit
CIRCUIT DESCRIPTION
In the diagram below, when the engine is cranked, current flows from terminal STAR of the ECM to the starter
relay coil and also current flows to terminal STA of the ECM (STA signal).
When the STA signal and NE signal are input to the ECM, the Tr1 is turned ON, current flows to the coil of
the circuit opening relay, the relay switches on, power is supplied to the fuel pump, and the fuel pump oper-
ates.
While the NE signal is generated (engine running), the ECM keeps the Tr1 ON (circuit opening relay ON)
and the fuel pump also keeps operating.
The fuel pump speed is controlled at two levels (high speed or low speed) by the condition of the engine
(starting, light load, heavy load). When the engine starts (STA ON), the Tr2 in the ECM is OFF, so the fuel
pump relay closes and battery positive voltage is applied directly to the fuel pump. The fuel pump operates
at high speed.
After the engine starts while idling or light loads, since the Tr2 goes ON, power is supplied to the fuel pump
via the fuel pump resistor. The fuel pump operates at low speed.
DICEW±02

A19885
0.8 mm
(0.031 in.)
DI±194
± DIAGNOSTICSENGINE
388 Author: Date:
2005 SEQUOIA (RM1146U)
5 Check spark plug and spark of misfiring cylinder.
PREPARATION:
(a) Remove the ignition coil assembly.
(b) Remove the spark plug.
CHECK:
(a) Check the electrode for carbon deposits.
(b) Check the spark plug type (See page IG±1).
(c) Check electrode gap.
OK:
No large carbon deposit present.
Not wet with gasoline or oil.
Electrode gap: 0.8 mm (0.031 in.)
NOTICE:
If adjusting the gap of a new spark plug, bend only ºthe
base / groundº electrode. Do not touch the tip. Never at-
tempt to adjust the gap of a used plug.
PREPARATION:
(a) Install the spark plug to the ignition coil assembly.
(b) Disconnect the injector connector.
(c) Ground spark plug.
CHECK:
Check if spark occurs while engine is being cracked.
CAUTION:
Always disconnect each injector connector.
NOTICE:
Do not crank the engine for more than 2 seconds.
OK:
Spark occurs across electrode gap.
OK Go to step 8.
NG

A19431A19884
± DIAGNOSTICSENGINE
DI±195
389 Author: Date:
2005 SEQUOIA (RM1146U)
6 Change normal spark plug and check spark of misfiring cylinder.
PREPARATION:
(a) Change to the normal spark plug.
(1) Remove the spark plug that may be faulty from the
ignition coil assembly.
(2) Install another spark plug to the ignition coil assem-
bly.
(b) Disconnect the injector connector.
(c) Ground the spark plug.
CHECK:
Check if spark occurs while the engine is being cranked.
CAUTION:
Always disconnect each injector connector.
NOTICE:
Do not crank the engine for more than 2 seconds.
OK:
Spark jumps across electrode gap.
OK Replace spark plug.
NG