clutch TOYOTA SEQUOIA 2001 Service Repair Manual

IN01X±04
± INTRODUCTIONTERMS
IN±45
45 Author: Date:
2005 SEQUOIA (RM1146U)
GLOSSARY OF SAE AND TOYOTA TERMS
This glossary lists all SAE±J1930 terms and abbreviations used in this manual in compliance with SAE rec-
ommendations, as well as their Toyota equivalents.
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )±±ABBREVIATIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner, A/CL
AIRSecondary Air InjectionAir Injection (AI)
APAccelerator Pedal±
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric PressureHAC
CACCharge Air CoolerIntercooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection±
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft PositionCam Angle
CPPClutch Pedal Position±
CTOXContinuous Trap Oxidizer±
CTPClosed Throttle PositionLL ON, Idle ON
DFIDirect Fuel InjectionDirect Injection (DI/INJ)
DIDistributor Ignition±
DLC3Data Link Connector 3OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Trouble Code
DTMDiagnostic Test Mode±
ECLEngine Coolant Level±
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Coolant TemperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only Memory
Electrically Erasable Programmable Read Only Memory
(EEPROM),
Erasable Programmable Read Only Memory (EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
EIElectronic IgnitionDistributorless Ignition (DLI)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control±
FEEPROMFlash Electrically Erasable Programmable
Read Only Memory±
FEPROMFlash Erasable Programmable Read Only Memory±
FFFlexible Fuel±
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
HO2SHeated Oxygen SensorHeated Oxygen Sensor (HO2S)

IN±46
± INTRODUCTIONTERMS
46 Author: Date:
2005 SEQUOIA (RM1146U) IAC
Idle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection (IDL)
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass AirflowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Lamp
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic System (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Convert (OC), CCo
OLOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger BypassE±ABV
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU, ECT ECU

MA003±50
MA±4
± MAINTENANCEUNDER HOOD
51 Author: Date:
2005 SEQUOIA (RM1146U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES

Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.

Every service item in the periodic maintenance schedule must be performed.

Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).

Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.

Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the FULL and LOW lines on the see±through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(2UZ±FE engine: See page CO±14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
Check that the brake and clutch fluid levels are near the upper level line on the see±through reservoirs.
7. ENGINE DRIVE BELTS
Check all drive belts for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from the P to
L, and then shift into the P position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re±insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 ± 80°C, 158 ± 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
(a) Visually inspect for cracks, holes or loose supports.
(b) If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, find the cause and
correct.

PP1BN±07
PP±8
± PREPARATIONENGINE MECHANICAL
66 Author: Date:
2005 SEQUOIA (RM1146U)
SSM (Special Service Materials)
08826±00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap
Cylinder head semi±circular plug
Cylinder head cover
Rear oil sear retainer
08826±00080Seal Packing Black or equivalent
(FIPG)Camshaft housing plug
08826±00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Coolant drain union
08833±00070Adhesive 1324,
THREE BOND 1324 or equivalentDrive plate bolt
Torque converter clutch bolt
08833±00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentNo.1 idler pulley bolt

PP42K±01
PP±32
± PREPARATIONAUTOMATIC TRANSMISSION (A750E, A750F)
90 Author: Date:
2005 SEQUOIA (RM1146U)
AUTOMATIC TRANSMISSION (A750E, A750F)
SST (Special Service Tools)
09350±30020TOYOTA Automatic Transmission
Tool Set
(09351±32020)Stator StopperTorpue converter clutch and drive
plate
09992±00095Automatic Transmission Oil
Pressure Gauge Set
(09992±00231)Adaptor C
(09992±00271)Gauge Assy
09308±10010Oil Seal PullerExtension housing oil seal
09325±40010Transmission Oil PlugExtension housing oil seal
09023±12701Union Nut Wrench 17mmOil cooler pipe

PP42M±01
PP±34
± PREPARATIONAUTOMATIC TRANSMISSION (A750E, A750F)
92 Author: Date:
2005 SEQUOIA (RM1146U)
EQUIPMENT
OBD II scan tool
Torque wrench
CalipersTorque converter clutch
Straight edgeTorque converter clutch
Dial indicatorDrive plate runout

PP3JZ±01
PP±80
± PREPARATIONAIR CONDITIONING
138 Author: Date:
2005 SEQUOIA (RM1146U)
AIR CONDITIONING
SST (Special Service Tools)
07110±58060Air Conditioner Service Tool Set
(07117±58060)Refrigerant Drain Service Valve
(07117±58070)T±Joint
(07117±58080)Quick Disconnect AdapterHigh pressure side
(07117±58090)Quick Disconnect AdapterLow pressure side
(07117±88060)Refrigerant Charging HoseHigh pressure side
(Color: Red)
(07117±88070)Refrigerant Charging HoseLow pressure side
(Color: Blue)
(07117±88080)Refrigerant Charging HoseUtility
(Color: Green)
07112±66040Magnetic Clutch Remover
07112±76060Magnetic Clutch Stopper
07116±38360Gas Leak Detector Assembly
09870±00015A/C Quick Joint Puller No.1Suction tube

PP1AG±08
± PREPARATIONAIR CONDITIONING
PP±83
141 Author: Date:
2005 SEQUOIA (RM1146U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerSensor
Torque wrench
Dial indicatorMagnetic clutch
Plastic hammerMagnetic clutch
Hexagon wrenchExpansion valve

SS0OR±13
SS±8
± SERVICE SPECIFICATIONSENGINE MECHANICAL
150 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly5.55043 in.´lbf
Radiator bracket x Radiator assembly2020015
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube8.18372 in.´lbf
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2929621
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd40
Turn 90°
Turn 90°408
Turn 90°
Turn 90°30
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt A
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Engine rear mounting bracket x Transmission6566348
Frame crossmember x Rear engine mounting insulator Bolt A
Bolt B18
72183
73013
53
Frame bracket x Engine mounting bracket3838828
PS pump x Cylinder head6263246
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Engine mounting bracket x Cylinder block3637027
Water bypass pipe x Cylinder block1818513

SS1MA±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (A750E, A750F)
SS±25
167 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Oil pan2020415
Overflow plug x Oil pan2020415
Refill plug x Transmission case3940029
No.1 vehicle speed sensor A750E
A750F9.8
11.5100
11 786 in.Vlbf
8
Speed sensor NT x Automatic transmission5.45548 in.Vlbf
Speed sensor SP2 x Automatic transmission5.45548 in.Vlbf
Transmission wire set bolt x Automatic transmission5.45548 in.Vlbf
Transmission wire clamp x Valve body A
B11
1011 2
1008
7
Oil pan x Transmission case4.44539 in.Vlbf
Park/neutral position switch Bolt
Nut13
6.9130
7010
61 in.Vlbf
Shift solenoid valve S1 x Valve body6.46556 in.Vlbf
Shift solenoid valve S2 x Valve body101027
Shift solenoid valve SR x Valve body6.46557 in.Vlbf
Shift solenoid valve SLU, SL2 x Valve body6.46557 in.Vlbf
Shift solenoid valve SLT, SL1 x Valve body6.46557 in.Vlbf
Valve body x Transmission case1111 28
Oil strainer x Valve body101007
Parking lock pawl bracket x Transmission case7.47565 in.´lbf
Oil cooler x Body1111 08
Transmission oil cooler bracket x Oil cooler4.95043 in.´lbf
Oil cooler tube clamp x Body5.05048 in.´lbf
Shift lever x Shift lever housing1818013
Shift lever housing x Steering column assemby121209
Parking lock cable No. 1 x Shift lever housing2.92925 in.´lbf
Parking lock cable No. 2 x Column upper bracket2.22319 in.´lbf
Parking lock cable housing x Steering column assembly10.511 08
Front suspension member bracket x Body3333624
Heat insulator1616412
Shift control cable x Transmission14.514811
Shift control cable bracket x Transmission19.519914
Oil cooler pipe clamp x Transmission121229
Oil cooler pipe x Transmission3434625
Stabilizer bar3737727
Rear end plate x Transmission1818513
Torque converter clutch x Drive plate4849035
Engine rear mounting insulator x Crossmember1818513
Crossmember x Frame7273453
Engine rear mounting insulator x Extension housing6566048
Automatic transmission x Engine 17 mm head
14 mm head71
37720
38053
27