oil pan TOYOTA SEQUOIA 2001 Service Repair Manual

PP42W±01
± PREPARATIONENGINE MECHANICAL
PP±3
61 Author: Date:
2005 SEQUOIA (RM1146U)
ENGINE MECHANICAL
SST (Special Service Tools)
09201±01055Valve Guide Bushing Remover & Re
placer 5.5
09201±41020Valve Stem Oil Seal Replacer
09202±70020Valve Spring Compressor
(09202±00010)Attachment
09213±70011Crankshaft Pully Holding Tool
(90105±08076)Bolt
(90119±08216)Bolt
09222±30010Connecting Rod Bushing Remover
& Replacer
09223±46011Crankshaft Front Oil Seal
ReplacerCrankshaft pulley
Crankshaft timing pulley
09223±56010Crankshaft Rear Oil Seal
Replacer
09330±00021Companion Flange Holding ToolCrankshaft pulley
09843±18030Tacho±pulse Pickup Wire No.2

PP24A±06
PP±18
± PREPARATIONLUBRICATION
76 Author: Date:
2005 SEQUOIA (RM1146U)
LUBRICATION
SST (Special Service Tools)
09032±00100Oil Pan Seal Cutter
09228±07501Oil Filter Wrench
09316±60011Transmission & Transfer Bearing
Replacer
(09316±00011)Replacer PipeCrankshaft front oil seal

PP1AX±03
PP±22
± PREPARATIONLUBRICATION
80 Author: Date:
2005 SEQUOIA (RM1146U)
SSM (Special Service Materials)
08826±00080Seal Packing Black or equivalent
(FIPG)Oil pump
No.1 oil pan
No.2 oil pan
08833±00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch

PP42S±01
PP±36
± PREPARATIONTRANSFER
94 Author: Date:
2005 SEQUOIA (RM1146U)
TRANSFER
SST (Special Service Tools)
09223±15020Oil Seal & Bearing ReplacerPLANETARY GEAR
09223±46011Crankshaft Front Oil Seal
ReplacerTRANSFER ASSEMBLY
09316±60011Transmission & Transfer Bearing
ReplacerREAR OUTPUT SHAFT
DRIVEN SPROCKET
TRANSFER ASSEMBLY
(09316±00011)Replacer PipeREAR OUTPUT SHAFT
TRANSFER ASSEMBLY
(09316±00031)Replacer ºBºDRIVEN SPROCKET
(09316±00071)Replacer ºFºREAR OUTPUT SHAFT
09330±00021Companion Flange Holding ToolTRANSFER ASSEMBLY
09515±30010Rear Wheel Bearing ReplacerPLANETARY GEAR
09554±30011Differential Oil Seal ReplacerPLANETARY GEAR
09555±55010Differential Drive Pinion
Bearing ReplacerPLANETARY GEAR
REAR OUTPUT SHAFT
DRIVEN SPROCKET
09612±65014Steering Worm Bearing PullerPLANETARY GEAR
(09612±01030)Claw ºCºPLANETARY GEAR

PP434±01
± PREPARATIONSUSPENSION AND AXLE
PP±45
103 Author: Date:
2005 SEQUOIA (RM1146U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09023±00101Union Nut Wrench 10mmRear axle
09213±58013Crankshaft Pully Holding ToolRear differential
09223±15020Oil Seal & Bearing ReplacerFront differential
09223±15030Oil Seal & Bearing ReplacerFront axle
09226±10010Crankshaft Front & Rear Bearing
ReplacerFront differential
09240±00020Wire Gauge SetFront drive shaft
09308±00010Oil Seal PullerFront differential
Rear axle
09308±10010Oil Seal PullerFront differential
Rear differential
09309±37010Transmission Bearing ReplacerFront differential
Front suspension
09316±12010Transfer Bearing ReplacerRear differential
09318±12010Transfer Bearing Adjusting Nut
WrenchFront axle (2WD)
09330±00021Companion Flange Holding ToolFront differential
Rear differential

SS0OR±13
SS±8
± SERVICE SPECIFICATIONSENGINE MECHANICAL
150 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly5.55043 in.´lbf
Radiator bracket x Radiator assembly2020015
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube8.18372 in.´lbf
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2929621
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd40
Turn 90°
Turn 90°408
Turn 90°
Turn 90°30
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt A
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Engine rear mounting bracket x Transmission6566348
Frame crossmember x Rear engine mounting insulator Bolt A
Bolt B18
72183
73013
53
Frame bracket x Engine mounting bracket3838828
PS pump x Cylinder head6263246
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Engine mounting bracket x Cylinder block3637027
Water bypass pipe x Cylinder block1818513

SS0OC±05
± SERVICE SPECIFICATIONSLUBRICATION
SS±17
159 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
No.2 oil pan x Drain plug3940029
Oil pump body cover x Oil pump body101058
Oil pump x Cylinder block 14 mm head
Others30.5
15.5310
16022
11
Relief valve x Oil pump body4950036
Oil strainer x Cylinder block, Oil pump7.58066 in.´lbf
No.1 oil pan x Oil pump, Oil seal retainer, Cylinder block 10 mm head
12 mm head7.5
2880
29066 in.´lbf
21
Oil pan baffle plate x No.1 oil pan7.58066 in.´lbf
No.2 oil pan x No.1 oil pan7.58066 in.´lbf
Oil filter bracket x Oil pump1818513
Oil dipstick guide x Cylinder head1515311
Oil cooler x Oil filter bracket68.670051
Oil nozzle x Cylinder block9.09280 in.´lbf

SS1MA±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (A750E, A750F)
SS±25
167 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Oil pan2020415
Overflow plug x Oil pan2020415
Refill plug x Transmission case3940029
No.1 vehicle speed sensor A750E
A750F9.8
11.5100
11 786 in.Vlbf
8
Speed sensor NT x Automatic transmission5.45548 in.Vlbf
Speed sensor SP2 x Automatic transmission5.45548 in.Vlbf
Transmission wire set bolt x Automatic transmission5.45548 in.Vlbf
Transmission wire clamp x Valve body A
B11
1011 2
1008
7
Oil pan x Transmission case4.44539 in.Vlbf
Park/neutral position switch Bolt
Nut13
6.9130
7010
61 in.Vlbf
Shift solenoid valve S1 x Valve body6.46556 in.Vlbf
Shift solenoid valve S2 x Valve body101027
Shift solenoid valve SR x Valve body6.46557 in.Vlbf
Shift solenoid valve SLU, SL2 x Valve body6.46557 in.Vlbf
Shift solenoid valve SLT, SL1 x Valve body6.46557 in.Vlbf
Valve body x Transmission case1111 28
Oil strainer x Valve body101007
Parking lock pawl bracket x Transmission case7.47565 in.´lbf
Oil cooler x Body1111 08
Transmission oil cooler bracket x Oil cooler4.95043 in.´lbf
Oil cooler tube clamp x Body5.05048 in.´lbf
Shift lever x Shift lever housing1818013
Shift lever housing x Steering column assemby121209
Parking lock cable No. 1 x Shift lever housing2.92925 in.´lbf
Parking lock cable No. 2 x Column upper bracket2.22319 in.´lbf
Parking lock cable housing x Steering column assembly10.511 08
Front suspension member bracket x Body3333624
Heat insulator1616412
Shift control cable x Transmission14.514811
Shift control cable bracket x Transmission19.519914
Oil cooler pipe clamp x Transmission121229
Oil cooler pipe x Transmission3434625
Stabilizer bar3737727
Rear end plate x Transmission1818513
Torque converter clutch x Drive plate4849035
Engine rear mounting insulator x Crossmember1818513
Crossmember x Frame7273453
Engine rear mounting insulator x Extension housing6566048
Automatic transmission x Engine 17 mm head
14 mm head71
37720
38053
27

SS0PY±05
SS±28
± SERVICE SPECIFICATIONSTRANSFER
170 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transfer x Transfer adaptor2424518
Engine rear mounting x Transmission6566048
Crossmember x Frame7273053
Engine rear mounting x Crossmember1818513
Heat insulator x Crossmember1616412
Front suspension member bracket x Crossmember3333624
Filler plug x Transfer3737727
Rear propeller shaft x Rear differential8889765
Rear propeller shaft x Transfer8889765
Protector x Transfer1818513
Front propeller shaft x Front differential7475054
Front propeller shaft x Transfer8889765
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe4849035
Transfer case cover x Transfer front case1818413
Case plug x Transfer front case18.619014
Front bearing retainer x Transfer front case11.511 98
Front output shaft companion flange lock nut11 81,20387
Oil pump x Front case7.56966 in.´lbf
Oil separator x Front case7.56966 in.´lbf
Transfer shift actuator x Transfer case rear2020415
Front case x Transfer case rear2828621
Shift shaft stopper1919414
Drain and filler plug3737727
Transfer extension housing x Transfer case rear121229
Rear output shaft companion flange lock nut11 81,20387
Gear shift fork2424518

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±33
175 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.10 mm (0.0039 in.)
Companion flange horizontal runoutMaximum0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.2 ± 1.9 N´m (12 ± 19 kgf´cm, 10.4 ± 16.5 in.´lbf)
0.6 ± 1.0 N´m (6 ± 10 kgf´cm, 5.2 ± 8.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0 ± 0.20 mm (0 ± 0.0079 in.)
Rear oil seal drive in depth4.5 ± 0.3 mm (0.177 ± 0.012 in.)
Side oil seal drive in depth0 mm (0 in.)
Side tube oil seal drive in depth5.5 ± 0.3 mm (0.217 ± 0.012 in.)
0.96 ± 1.04 mm (0.0378 ± 0.0409 in.)
Sid th t h thi k1.06 ± 1.14 mm (0.0417 ± 0.0449 in.)Side gear thrust washer thickness1.16 ± 1.24 mm (0.0457 ± 0.0488 in.)
1.26 ± 1.34 mm (0.0496 ±0.0528 in.)
2.00 ± 2.02 mm (0.0787 ± 0.0795 in.)
2.03 ± 2.05 mm (0.0799 ± 00807 in.)
2.06 ± 2.08 mm (0.0811 ± 0.0819 in.)
2.09 ± 2.11 mm (0.0823 ± 0.0831 in.)
2.12 ± 2.14 mm (0.0835 ± 0.0843 in.)
2.15 ± 2.17 mm (0.0846 ± 0.0854 in.)
Front differential2.18 ± 2.20 mm (0.0858 ± 0.0866 in.)
2.21 ± 2.23 mm (0.0870 ± 0.0878 in.)
2.24 ± 2.26 mm (0.0882 ± 0.0890 in.)
2.27 ± 2.29 mm (0.0894 ± 0.0902 in.)
2.30 ± 2.32 mm (0.0906 ± 0.0913 in.)
2.33 ± 2.35 mm (0.0917 ± 0.0925 in.)
2.36 ± 2.38 mm (0.0929 ± 0.0937 in.)
Side gear bearing adjusting washer thickness2.39 ± 2.41 mm (0.0941 ± 0.0949 in.)Side gear bearing adjusting washer thickness
2.42 ± 2.44 mm (0.0953 ± 0.0961 in.)
2.45 ± 2.47 mm (0.0965 ± 0.0972 in.)
2.48 ± 2.50 mm (0.0976 ± 0.0984 in.)
2.51 ± 2.53 mm (0.0988 ± 0.0996 in.)
2.54 ± 2.56 mm (0.1000 ± 01008 in.)
2.57 ± 2.59 mm (0.1012 ± 0.1020 in.)
2.60 ± 2.62 mm (0.1024 ± 0.1031 in.)
2.63 ± 2.65 mm (0.1035 ± 0.1043 in.)
2.66 ± 2.68 mm (0.1047 ± 0.1055 in.)
2.69 ± 2.71 mm (0.1059 ± 0.1067 in.)
2.72 ± 2.74 mm (0.1071 ± 0.1079 in.)
2.75 ± 2.77 mm (0.1083 ± 0.1091 in.)
2.78 ± 2.80 mm (0.1094 ± 0.1102 in.)