transmission TOYOTA SIENNA 2007 Service User Guide

U151E AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLYAX–169
AX
11. INSTALL WIRE HARNESS CLAMP
(a) Install the 2 clamps and 3 bolts.
Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
(b) Connect the wire harnesses to the clamps.
12. INSTALL TRANSMISSION CONTROL CABLE CLAMP
(a) Install the transmission control cable clamp with the
bolt.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
13. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
HINT:
(See page DS-17)
14. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
(See page DS-17)
15. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT:
(See page EM-44)
16. RESET MEMORY
HINT:
(See page AX-16)
D030465
C083203

AX–164U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLY
AX
REMOVAL
1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
HINT:
(See page EM-26)
2. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
HINT:
(See page DS-6)
3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
(See page DS-7)
4. REMOVE TRANSMISSION CONTROL CABLE CLAMP
(a) Remove the bolt and the transmission control cable
clamp.
5. REMOVE WIRE HARNESS CLAMP
(a) Disconnect the wire harnesses from the clamp.
(b) Remove the 3 bolts and 2 clamps.
6. DISCONNECT WIRE HARNESS
(a) Remove the bolt and disconnect the wire harness.
C083203
D030465
G025456

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLYAX–165
AX
7. REMOVE STARTER ASSEMBLY
(a) Disconnect the connector (1).
(b) Remove the nut (2) and disconnect the starter wire.
(c) Remove the 2 bolts (3) and starter assembly.
8. DISCONNECT CONNECTORS
(a) Disconnect the transmission wire connector.
(b) Disconnect the park/neutral position switch
connector.
(c) Disconnect the 2 speed sensor connectors.
9. REMOVE TRANSMISSION CONTROL CABLE
BRACKET NO.1
(a) Remove the bolt and automatic transmission oil
cooler tube clamp.
(b) Remove the 2 bolts and transmission control cable
bracket No.1.
10. REMOVE TRANSMISSION OIL FILLER TUBE SUB-
ASSEMBLY
(a) Remove the ATF level gauge.
(b) Disconnect the wire harnesses 2 clamps from the oil
filler tube.
(c) Remove the 2 bolts and oil filler tube.
(d) Remove the O-ring from the oil filler tube.
D030464E02
D030864E04
D030467
D030468

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLYAX–169
AX
(c) Install the 6 torque converter clutch mounting bolts.
Torque: 41 N*m (413 kgf*cm, 30 ft.*lbf)
NOTICE:
First install the black colored bolt, and then the
remaining 5 bolts.
(d) Install the flywheel housing under cover to the
automatic transaxle with the 2 bolt.
Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
4. INSTALL TRANSFER STIFFENER PLATE RH
(a) Install the transfer stiffener plate RH with 5 bolts to
the transfer and engine mounting bracket RR.
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
5. INSTALL ENGINE MOUNTING BRACKET FRONT
(a) Install the engine mounting bracket front to the
automatic transaxle with the 3 bolts.
Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)
6. INSTALL TRANSMISSION OIL FILLER TUBE SUB-
ASSEMBLY
(a) Coat a new O-ring with ATF, and install it to the
transmission oil filler tube sub-assembly.
(b) Install the transmission oil filler tube sub-assembly
and bolt to the automatic transaxle.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(c) Connect the 2 clamps to the oil filler tube.
(d) Install the ATF level gauge.
7. INSTALL OIL COOLER INLET TUBE NO.1
(a) Temporarily install the oil cooler outlet tube No.1.
(b) Temporarily install the oil cooler inlet tube No.1.
D030472
D030471
D030512
D030470
D030700

AX–170U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLY
AX
(c) Install the oil cooler tube clamp and bolt.
Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
(d) Using SST and a wrench, tighten the oil cooler inlet
tube No.1.
SST 09023-12701
Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)
8. INSTALL OIL COOLER OUTLET TUBE NO.1
(a) Using SST and a wrench, tighten the oil cooler
outlet tube No.1.
SST 09023-12701
Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)
9. INSTALL TRANSMISSION CONTROL CABLE
BRACKET NO.1
(a) Install the control cable bracket No.1 with the 2
bolts.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
10. CONNECT CONNECTORS
(a) Connect the transmission wire connector.
(b) Connect the park/neutral position switch connector.
(c) Connect the 2 speed sensor connectors.
D030699
D030469E04
D030467
D030864E04

U151F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE ASSEMBLYAX–171
AX
11. INSTALL STARTER ASSEMBLY
(a) Install the starter assembly with the 2 bolts (1).
Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf)
(b) Connect the connector (2).
(c) Connect the starter wire with the nut (3).
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
12. CONNECT WIRE HARNESS
(a) Connect the wire harness with the bolt.
Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)
13. INSTALL WIRE HARNESS CLAMP
(a) Install the 2 clamps and 3 bolts.
Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
(b) Connect the wire harnesses to the clamps.
14. INSTALL TRANSMISSION CONTROL CABLE CLAMP
(a) Install the transmission control cable clamp with the
bolt.
Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)
15. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
HINT:
(See page DS-17)
16. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
(See page DS-17)
17. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT:
(See page EM-44)
18. RESET MEMORY
HINT:
(See page AX-16)
D030464E03
G025456
D030465
C083203

TRANSFER – TRANSFER ASSEMBLYTF–9
TF
INSTALLATION
1. INSTALL TRANSFER ASSEMBLY
(a) Apply sealant 1281 to the transaxle assembly and
transfer assembly in continuous beaded from of 1.2
mm diameter as shown in the illustration.
NOTICE:
• Wipe any grease off from the attaching
surfaces.
• Install it within 10 minutes after applying the
sealant.
• Sealant stuck on the gasket, case oil seal and
driving plug may cause oil leakage and
seizure due to oil shortage. Care must be
taken.
(b) Install the transfer assembly to the transaxle
assembly with the 2 bolts and 6 nuts.
Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf)
NOTICE:
• Check that the gasket is installed to the
transfer assembly before installing them to
the transaxle assembly.
• Install the transfer assembly to the transaxle
assembly without tilting.
• When moving the transfer assembly, do not
hold the oil seal on the both sides.
2. INSTALL AUTOMATIC TRANSMISSION WITH
TRANSFER
HINT:
(See page AX-167)
3. INSTALL ENGINE AND TRANSAXLE
HINT:
(See page EM-44)
4. INSTALL TRANSFER DRAIN PLUG
(a) Install the transfer drain plug with a new drain
gasket.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
5. INSTALL NO. 2 TRANSFER CASE PLUG
(a) Install the No. 2 transfer case plug with a new No. 2
gasket.
Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)
C083714E01
C082785
C082977E01

BC–4BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
TEST MODE PROCEDURE
1. SPEED SENSOR SIGNAL CHECK (WHEN USING SST
CHECK WIRE):
HINT:
• If the ignition switch is turned from the ON to the ACC
or LOCK position during Test Mode, the DTCs of the
signal check function will be erased.
(a) Turn the ignition switch off.
(b) Check that the steering wheel is in the straight-
ahead position and move the shift lever to the P
position (Automatic Transmission) or apply the
parking brake (Manual Transmission).
(c) Using SST, connect terminals TS and CG of the
DLC3.
SST 09843-18040
(d) Turn the ignition switch to the ON position.
(e) Check that the ABS warning light is blinking in the
Test Mode.
HINT:
If the ABS warning light does not blink, inspect the
TS and CG terminal circuit and the ABS warning
light circuit.
(f) Start the engine.
(g) Using SST, perform the speed sensor signal check
in Test Mode.
SST 09843-18040
(h) Drive the vehicle straight forward.
(i) Accelerate the vehicle to a speed of 28 mph (45 km/
h) or higher for several seconds and check that the
ABS warning light goes off.
HINT:
The signal check may not be completed if the
vehicle has its wheels spun.
(j) Stop the vehicle.
NOTICE:
• The speed sensor signal check may not be
completed if the steering wheel is turned or
the wheels are spun during the check.
G022987E07
BR03904E13
Trouble Area See procedure
TS and CG terminal circuitBC-64
ABS warning light circuitBC-47 or BC-50

SERVICE SPECIFICATIONS – U151F AUTOMATIC TRANSAXLESS–37
SS
TORQUE SPECIFICATIONS
Part Tightened N*m kgf*cm ft*lbf
Park/neutral position switch Nut 6.9 70 61 in.*lbf
Bolt 5.4 55 48 in.*lbf
Control shaft lever x Control shaft 13 130 9
Shift control cable x Control shaft lever 13 130 9
Transaxle housing x Engine block A bolt 64 653 47
B bolt 46 470 34
C bolt 43 439 32
Torque converter clutch x Drive plate 41 413 30
Flywheel housing under cover x Automatic transaxle 7.8 80 69 in.*lbf
Engine mounting bracket FR x Transaxle 64 653 47
Oil filler tube x Transaxle5.5 56 49 in.*lbf
Control cable bracket No. 1 x Transaxle 12 122 9
Control cable bracket No. 2 x Transaxle 12 122 9
Oil cooler tube clamp x Control cable bracket 5.5 56 49 in.*lbf
Oil cooler inlet tube x Transaxle27 275 20
Oil cooler outlet tube x Transaxle 27 275 20
Starter x Transaxle37 377 27
Starter wire x Starter9.8 100 87 in.*lbf
Wire harness x Transaxle13 133 10
Wire harness clamp x Transaxle8.4 86 74 in.*lbf
Speed sensor (NC) x Transaxle11 11 5 8
Speed sensor (NT) x Transaxle11 11 2 8
Air cleaner x Air cleaner hose5.0 51 44 in.*lbf
Drain plug x Oil pan49 500 36
Transmission wire x Transaxle5.4 55 48 in.*lbf
ATF temperature sensor x Valve body 6.6 67 58 in.*lbf
Oil pan x Transaxle7.8 80 69 in.*lbf
Solenoid valve x Valve body A B bolt 11 110 8
C D bolt 6.6 67 58 in.*lbf
Valve body x Transaxle11 11 0 8
Oil strainer x Valve body11 11 0 8
Floor shift assembly x Body21 214 15
Control cable x Body12 122 9
Transfer x Transaxle69 700 51
Transfer x Transfer stiffener plate RH 34 350 25
Engine mount bracket RR x Transfer stiffener plate RH 34 350 25
Oil cooler assembly x Body Nut
7.0 71 62 in.*lbf
bolt
Differential gear lube apply tube x Transaxle housing 9.8 100 87 in.*lbf
Front planetary gear lock nut
210 to 3502,141 to
3,569155 to 258
Brake apply tube clamp x Transaxle case 5.4 55 48 in.*lbf
Transaxle case No. 1 plug x Transaxle rear cover 7.4 75 65 in.*lbf
Transaxle rear cover x Transaxle case Bolt A 19 190 14
Other bolt 25 250 18
Pawl shaft clamp x Transaxle case 9.8 100 87 in.*lbf
Oil pump assembly x Transaxle case 22 226 16

SS–38SERVICE SPECIFICATIONS – U151F AUTOMATIC TRANSAXLE
SS
Transaxle housing x Transaxle case Bolt A 22 225 16
Bolt B 29 300 22
Bolt C 29 295 21
Bolt D 22 226 16
Automatic transmission case plug x Transaxle housing 7.4 75 65 in.*lbf
Automatic transmission case plug x Transaxle case 7.4 75 65 in.*lbf
Parking lock pawl bracket x Transaxle case 20 205 15
Manual detent spring x Transaxle case Bolt A 20 205 15
Bolt B 12 120 9
Transmission wire x Transaxle housing 5.4 55 48 in.*lbf
Transmission valve body x Transaxle case 11 110 8
ATF temperature sensor clamp x Transmission valve body 6.6 67 58 in.*lbf
Valve body oil strainer assembly x Transmission valve body 11 1108
Automatic transaxle oil pan sub-assembly x Transaxle case 7.8 80 69 in.*lbf
Drain plug x Automatic transaxle oil pan sub-assembly 49 500 36
Speed sensor x Transaxle case11 11 5 8
Oil cooler tube union x Transaxle case Union 27 276 20
Elbow 27 276 20
Park/neutral start switch x nut6.9 70 61 in.*lbf
Park/neutral start switch x Bolt5.4 55 48 in.*lbf
Park/neutral start switch x Control shaft lever 13 130 9
Speedometer driven hole cover sub-assembly x Transaxle case 6.9 7061
Oil pump body x Stator shaft assembly 9.8 100 87 in.*lbf
Line pressure control solenoid assembly x Transmission valve body assembly 6.6 67 58 in.*lbf
Shift solenoid valve SL1 x Transmission valve body assembly 6.6 67 58 in.*lbf
Shift solenoid valve SL2 x Transmission valve body assembly 10.811 0 8
Shift solenoid valve SL3 x Transmission valve body assembly 6.6 67 58 in.*lbf
Shift solenoid valve S4 x Transmission valve body assembly 10.8 110 8
Shift solenoid valve DSL x Transmission valve body assembly 10.811 0 8
Front differential case x Front differential ring gear 95.1 970 70Part Tightened N*m kgf*cm ft*lbf