oil filter TOYOTA SIENNA 2007 Service Owner's Manual

2GR-FE ENGINE MECHANICAL – ENGINE UNITEM–77
EM
6. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE
ASSEMBLY
(a) Remove the 4 bolts and 4 camshaft oil control
valves.
7. REMOVE CRANKSHAFT POSITION SENSOR
(a) Remove the bolt and crankshaft position sensor.
8. REMOVE NO. 1 OIL PIPE
(a) Remove the 2 oil pipe unions, gaskets and oil pipe.
(b) Remove the oil control valve filter LH and gaskets.
9. REMOVE OIL PIPE
(a) Remove the bolt.
(b) Remove the 2 oil pipe unions and oil pipe.
(c) Remove the oil control valve filter RH and gaskets.
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EM–782GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
10. REMOVE CYLINDER BLOCK WATER DRAIN COCK
SUB-ASSEMBLY
(a) Remove the cylinder block water drain cocks from
the cylinder block.
(b) Remove the cylinder block water drain cock plugs
from the water drain cocks.
11. REMOVE OIL FILTER ELEMENT
(a) Remove the drain plug.
NOTICE:
Do not remove the O-ring from the oil filter cap.
(b) Connect the hose to the pipe.
(c) Insert the pipe with the hose into the oil filter cap.
(d) Make sure that the oil is completely drained and
remove the pipe and O-ring.
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2GR-FE ENGINE MECHANICAL – ENGINE UNITEM–79
EM
(e) Using SST, remove the oil filter cap sub-assembly.
SST 09228-06501
(f) Remove the oil filter element and O-ring from the oil
filter cap sub-assembly.
NOTICE:
Do not use any tools when removing the O-ring
to prevent the O-ring groove from being
damaged.
12. REMOVE CRANKSHAFT PULLEY
(a) Using SST, loosen the crankshaft pulley bolt.
SST 09213-70011 (09213-70020), 09330-00021
(b) Using SST, remove the crankshaft pulley bolt and
crankshaft pulley.
SST 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05021)
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EM–1662GR-FE ENGINE MECHANICAL – ENGINE UNIT
EM
(c) Install the 2 water by-pass hoses with the bolt, 2
clamps, and 4 clips.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
60. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the
pulley, and slide on the pulley.
(b) Using SST, install the pulley bolt.
SST 09213-70011 (09213-70020), 09330-00021
Torque: 250 N*m (2550 kgf*cm, 184 ft.*lbf)
61. INSTALL OIL FILTER ELEMENT
(a) Clean the inside of the oil filter cap sub-assembly,
the threads and O-ring groove.
(b) Apply a light coat of engine oil to a new O-ring and
install it to the oil filter cap sub-assembly.
(c) Set a new oil filter element to the oil filter cap.
(d) Remove dirt or foreign matter from the installation
surface of the engine.
(e) Apply a light coat of engine oil to the O-ring again
and install the oil filter cap sub-assembly.
NOTICE:
• Be careful that the O-ring does not get caught
between the parts.
• The O-ring must not be twisted on the groove.
(f) Using SST, tighten the oil filter cap.
SST 09228-06501
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
NOTICE:
Make sure that the oil filter is installed securely
as shown in the illustration.
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2GR-FE ENGINE MECHANICAL – ENGINE UNITEM–167
EM
(g) Apply a light coat of engine oil to a new O-ring and
install it to the oil filter cap.
NOTICE:
Remove all dirt and foreign matter from the
installation surface.
(h) Install the oil filter drain plug to the oil filter cap.
Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf)
NOTICE:
Make sure that the O-ring does not get caught
between the parts.
62. INSTALL CYLINDER BLOCK WATER DRAIN COCK
SUB-ASSEMBLY
(a) Apply adhesive around the drain cocks.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond
1324 or equivalent
(b) Install the water drain cocks as shown in the
illustration.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
NOTICE:
Do not rotate the drain cocks more than 1
revolution (360
) after tightening the drain cocks
with the specified torque.
(c) Install the water drain cock plugs to the water drain
cocks.
Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf)
63. INSTALL NO. 1 OIL PIPE
(a) Make sure that there is no foreign matter on the
mesh of the oil control valve filter LH.
NOTICE:
Do not touch the mesh when installing the oil
control valve filter.
(b) Install the oil control valve filter LH to the oil pipe
union. Install new gaskets and temporarily install the
oil pipe (on the head cover side).
(c) Install a new gasket and temporarily install the oil
pipe (on the cylinder head side) with the oil check
valve bolt.
(d) Tighten the oil pipe union (on the head cover side).
Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf)
(e) Tighten the oil pipe union (on the cylinder head
side).
Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf)
NOTICE:
If the link that connects the gaskets is broken,
remove the connecting link by using nippers or
similar tools.
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EM–1682GR-FE ENGINE MECHANICAL – ENGINE UNIT
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64. INSTALL OIL PIPE
(a) Make sure that there is no foreign matter on the
mesh of the oil control valve filter RH.
NOTICE:
Do not touch the mesh when installing the oil
control valve filter.
(b) Install the oil control valve filter RH to the oil pipe
union. Install new gaskets and temporarily install the
oil pipe (on the head cover side).
(c) Install a new gasket and temporarily install the oil
pipe (on the cylinder head side) with the oil check
valve bolt.
(d) Install the bolt (A) to the cylinder head.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
(e) Tighten the oil pipe union (on the head cover side).
Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf)
(f) Tighten the oil pipe union (on the cylinder head
side).
Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf)
NOTICE:
If the link that connects the gaskets is broken,
remove the connecting link by using nippers or
similar tools.
65. INSTALL CRANKSHAFT POSITION SENSOR
(a) Install the crankshaft position sensor with the bolt.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
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FU–342GR-FE FUEL – FUEL PUMP
FU
3. INSTALL NO. 1 FUEL TUBE JOINT
(a) Apply a light coat of gasoline or spindle oil to a new
O- ring, and install it to the No. 1 fuel tube joint.
(b) Apply a light coat of gasoline or spindle oil to the O-
ring again, and install the No. 1 fuel tube joint to the
fuel suction plate.
(c) Connect the connector.
4. INSTALL FUEL FILTER ASSEMBLY
(a) Install the fuel filter with a new clip.
5. INSTALL FUEL PUMP
(a) Install the fuel pump spacer to the fuel pump.
(b) Apply a light coat of gasoline or spindle oil to a new
O- ring, and install it to the fuel pump.
(c) Apply a light coat of gasoline or spindle oil to the O-
ring again, and install the fuel pump to the fuel
suction plate.
(d) Connect the fuel pump connector.
6. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
(a) Apply a light coat of gasoline or spindle oil to a new
O- ring, and install it to the No. 1 fuel tube joint.
(b) Apply a light coat of gasoline or spindle oil to the O-
ring again, and install the fuel suction plate to the
No. 1 fuel suction support.
7. INSTALL FUEL SENDER GAUGE ASSEMBLY
8. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH
PUMP AND GAUGE
NOTICE:
Prior to assembly, all the new components must be
stabilized at room temperature for minimum 12
hours.
(a) Ensure fuel suction tube set gasket groove is clean
and free of foreign particles.
(b) Install a new fuel suction tube set gasket to the fuel
tank.
(c) Make sure that the fuel suction tube set gasket sits
in the groove.
(d) Align the arrow mark of the fuel suction tube
assembly with pump and gauge and the tank
suction tube support.
NOTICE:
Be careful not bend the arm of the fuel sender
gauge.
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FU–342GR-FE FUEL – FUEL PUMP
FU
3. INSTALL NO. 1 FUEL TUBE JOINT
(a) Apply a light coat of gasoline or spindle oil to a new
O- ring, and install it to the No. 1 fuel tube joint.
(b) Apply a light coat of gasoline or spindle oil to the O-
ring again, and install the No. 1 fuel tube joint to the
fuel suction plate.
(c) Connect the connector.
4. INSTALL FUEL FILTER ASSEMBLY
(a) Install the fuel filter with a new clip.
5. INSTALL FUEL PUMP
(a) Install the fuel pump spacer to the fuel pump.
(b) Apply a light coat of gasoline or spindle oil to a new
O- ring, and install it to the fuel pump.
(c) Apply a light coat of gasoline or spindle oil to the O-
ring again, and install the fuel pump to the fuel
suction plate.
(d) Connect the fuel pump connector.
6. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
(a) Apply a light coat of gasoline or spindle oil to a new
O- ring, and install it to the No. 1 fuel tube joint.
(b) Apply a light coat of gasoline or spindle oil to the O-
ring again, and install the fuel suction plate to the
No. 1 fuel suction support.
7. INSTALL FUEL SENDER GAUGE ASSEMBLY
8. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH
PUMP AND GAUGE
NOTICE:
Prior to assembly, all the new components must be
stabilized at room temperature for minimum 12
hours.
(a) Ensure fuel suction tube set gasket groove is clean
and free of foreign particles.
(b) Install a new fuel suction tube set gasket to the fuel
tank.
(c) Make sure that the fuel suction tube set gasket sits
in the groove.
(d) Align the arrow mark of the fuel suction tube
assembly with pump and gauge and the tank
suction tube support.
NOTICE:
Be careful not bend the arm of the fuel sender
gauge.
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2GR-FE LUBRICATION – LUBRICATION SYSTEMLU–1
LU
LUBRICATION SYSTEM
ON-VEHICLE INSPECTION
1. CHECK ENGINE OIL LEVEL
(a) Warm up the engine, stop it and wait 5 minutes. The
oil level should be between the dipstick's low level
mark and full level mark.
If the engine oil level is low, check for leakage and
add oil up to the full level mark.
NOTICE:
Do not add engine oil above the full level mark.
2. CHECK ENGINE OIL
(a) Check the engine oil for deterioration, water
contamination, discoloring or thinning.
If the oil is bad, replace the engine oil and engine oil
filter.
3. CHECK OIL PRESSURE
(a) Disconnect the oil pressure switch connector.
(b) Using a 24 mm deep socket wrench, remove the oil
pressure switch.
(c) Install the oil pressure gauge with adapter.
(d) Warm up the engine.
(e) Check the oil pressure.
Standard oil pressure
If the oil pressure is not as specified, check the oil
pump (See page LU-13).
(f) Remove the oil pressure gauge.
(g) Apply adhesive to 2 or 3 threads of the oil pressure
switch.
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond
1344 or equivalent
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Engine Condition Oil Pressure
Idle
80 kPa (0.8 kgf/cm
2, 11.6 psi) or more
3000 rpm380 kPa (3.9 kgf/cm
2, 55.5 psi) or
more
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2GR-FE LUBRICATION – OIL AND OIL FILTERLU–3
LU
ENGINE
2GR-FE LUBRICATION
OIL AND OIL FILTER
COMPONENTS
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