stop light switch assembly TOYOTA SIENNA 2007 Service Owner's Guide

BR–14BRAKE – BRAKE PEDAL
BR
INSTALLATION
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
(a) Install the brake pedal support sub-assembly with
the 4 nuts.
Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf)
(b) Install the clip and clevis pin to the brake pedal
lever.
(c) Using needle-nose pliers, install the tension spring.
(d) Install the 2 bolts to the brake pedal bracket No. 3.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
(e) Install the stop light switch harness clamp to the
brake pedal support sub-assembly.
(f) Connect the stop light switch connector.
2. FULLY TIGHTEN BRAKE PEDAL SHAFT
(a) Fully tighten the 2 brake pedal shafts.
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
3. INSTALL INSTRUMENT PANEL SAFETY PAD INSERT
SUB-ASSEMBLY NO. 1
(a) Install the instrument panel safety pad insert sub-
assembly No. 1 with the 4 bolts.
4. INSTALL INSTRUMENT PANEL FINISH PANEL SUB-
ASSEMBLY LOWER LH
(a) Install the instrument panel finish panel sub-
assembly lower LH with the 2 bolts.
5. INSTALL COWL SIDE TRIM BOARD LH
6. INSTALL FRONT DOOR SCUFF PLATE LH
7. INSPECT BRAKE PEDAL HEIGHT (See page BR-9)
8. CHECK PEDAL FREE PLAY (See page BR-10)
9. CHECK PEDAL RESERVE DISTANCE (See page BR-
10)
G024262
G024263
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SR–8STEERING COLUMN – STEERING COLUMN ASSEMBLY
SR
DISASSEMBLY
1. REMOVE STEERING INTERMEDIATE SHAFT
ASSEMBLY
(a) Align the matchmarks on the steering intermediate
shaft assembly and main shaft.
(b) Remove the bolt and steering intermediate shaft
assembly.
2. REMOVE KEY CYLINDER LIGHT ASSEMBLY (w/o
Engine Immobiliser System)
3. REMOVE TRANSPONDER KEY AMPLIFIER (w/
Engine Immobiliser System)
(a) Widen the claw hanging onto the upper bracket by
approx. 1.0 mm (0.039 in.) using a screwdriver.
(b) Pull the transponder key amplifier toward the rear of
the vehicle with the claw open.
NOTICE:
Take care not to use excessive force to prevent
the case from being damaged.
4. REMOVE STEERING COLUMN BRACKET
ASSEMBLY UPPER
(a) Using a centering punch, mark the center of the 2
tapered-head bolts.
(b) Using a 3 to 4 mm (0.12 to 0.16 in.) drill, drill a hole
into the heads of the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts and
steering column upper w/ switch bracket assembly.
5. REMOVE IGNITION SWITCH LOCK CYLINDER
ASSEMBLY
(a) Place the ignition switch lock cylinder assembly in
the ACC position.
(b) Push down the stop pin with a screwdriver, and pull
out the cylinder assembly.
6. REMOVE UN-LOCK WARNING SWITCH ASSEMBLY
(a) Disconnect the un-lock warning switch assembly
connector from the ignition or starter switch
assembly.
(b) Remove the un-lock warning switch assembly by
pushing up the center part and releasing the 2
claws.
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SR–8STEERING COLUMN – STEERING COLUMN ASSEMBLY
SR
DISASSEMBLY
1. REMOVE STEERING INTERMEDIATE SHAFT
ASSEMBLY
(a) Align the matchmarks on the steering intermediate
shaft assembly and main shaft.
(b) Remove the bolt and steering intermediate shaft
assembly.
2. REMOVE KEY CYLINDER LIGHT ASSEMBLY (w/o
Engine Immobiliser System)
3. REMOVE TRANSPONDER KEY AMPLIFIER (w/
Engine Immobiliser System)
(a) Widen the claw hanging onto the upper bracket by
approx. 1.0 mm (0.039 in.) using a screwdriver.
(b) Pull the transponder key amplifier toward the rear of
the vehicle with the claw open.
NOTICE:
Take care not to use excessive force to prevent
the case from being damaged.
4. REMOVE STEERING COLUMN BRACKET
ASSEMBLY UPPER
(a) Using a centering punch, mark the center of the 2
tapered-head bolts.
(b) Using a 3 to 4 mm (0.12 to 0.16 in.) drill, drill a hole
into the heads of the 2 bolts.
(c) Using a screw extractor, remove the 2 bolts and
steering column upper w/ switch bracket assembly.
5. REMOVE IGNITION SWITCH LOCK CYLINDER
ASSEMBLY
(a) Place the ignition switch lock cylinder assembly in
the ACC position.
(b) Push down the stop pin with a screwdriver, and pull
out the cylinder assembly.
6. REMOVE UN-LOCK WARNING SWITCH ASSEMBLY
(a) Disconnect the un-lock warning switch assembly
connector from the ignition or starter switch
assembly.
(b) Remove the un-lock warning switch assembly by
pushing up the center part and releasing the 2
claws.
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F045004E01
F045005
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