hood release TOYOTA SIENNA 2007 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2007, Model line: SIENNA, Model: TOYOTA SIENNA 2007Pages: 3000, PDF Size: 52.26 MB
Page 207 of 3000
AIR CONDITIONING – CONDENSERAC–237
AC
REMOVAL
1. RECOVER REFRIGERANT FROM REFRIGERATION
SYSTEM (See page AC-172)
2. REMOVE NO. 2 AIR CLEANER INLET (See page EM-
28)
3. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
4. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the bolt and disconnect the discharge hose
sub-assembly from the cooler condenser core.
(b) Remove the O-ring from the discharge hose sub-
assembly.
NOTICE:
Seal the openings of the disconnected parts
using vinyl tape to prevent entry of moisture and
foreign matter.
5. DISCONNECT COOLER REFRIGERANT LIQUID PIPE
A
(a) Remove the bolt and disconnect the cooler
refrigerant liquid pipe A from the cooler condenser
core.
(b) Remove the O-ring from the cooler refrigerant liquid
pipe A.
NOTICE:
Seal the openings of the disconnected parts
using vinyl tape to prevent entry of moisture and
foreign matter.
6. REMOVE NO. 1 AIR CLEANER INLET (See page EM-
28)
7. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-29)
8. REMOVE HOOD LOCK ASSEMBLY (See page CO-29)
9. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-29)
10. DISCONNECT COOLING FAN ECU CONNECTOR
(See page CO-30)
11. REMOVE UPPER RADIATOR SUPPORT SUB-
ASSEMBLY (See page CO-30)
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Page 210 of 3000
AC–240AIR CONDITIONING – CONDENSER
AC
4. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-
ASSEMBLY
(a) Install the No. 2 oil cooler outlet tube sub-assembly
with the 2 bolts.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
5. INSTALL UPPER RADIATOR SUPPORT SUB-
ASSEMBLY (See page CO-42)
6. CONNECT COOLING FAN ECU (See page CO-42)
7. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-43)
8. INSTALL HOOD LOCK ASSEMBLY (See page CO-43)
9. INSTALL HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-44)
10. INSTALL NO. 1 AIR CLEANER INLET (See page EM-
59)
11. INSTALL COOLER REFRIGERANT LIQUID PIPE A
(a) Remove the attached vinyl tape from the pipe and
the connecting part of the cooler condenser core.
(b) Sufficiently apply compressor oil to a new O-ring
and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the cooler refrigerant liquid pipe
A.
(d) Install the cooler refrigerant liquid pipe A on the
cooler condenser core with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)
12. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the tube and
the connecting part of the cooler condenser core.
(b) Sufficiently apply compressor oil to a new O-ring
and the fitting surface of the hose joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the discharge hose sub-
assembly.
(d) Install the discharge hose sub-assembly on the
cooler condenser core with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)
13. INSTALL FRONT BUMPER ASSEMBLY (See page ET-
9)
14. INSTALL NO. 2 AIR CLEANER INLET (See page EM-
60)
15. CHARGE WITH REFRIGERANT (See page AC-173)
16. WARM UP ENGINE
17. INSPECT FOR REFRIGERANT LEAK (See page AC-
173)
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Page 783 of 3000
ENGINE HOOD / DOOR – BACK DOOR SUPPORTED–233
ED
DISPOSAL
HINT:
On the RH side, use the same procedures as on the LH side.
1. DISPOSE OF BACK DOOR STAY SUB-ASSEMBLY LH
(a) Horizontally fix the stay in a vise with the piston-rod
pulled out.
(b) Wearing safety glasses, gradually cut a part
between A and B as shown in the illustration using a
metal saw to gradually release the gas.
Dimensions
NOTICE:
Although the gas inside the damper stay is
colorless, odorless and harmless, there is a
possibility that metal debris from cutting could
enter the assembly. Therefore, cover it with
cloth or something similar.
B065104E10
ab
80 mm (3.15 in.) 20 mm (0.80 in.)
Page 1245 of 3000
CO–302GR-FE COOLING – RADIATOR
CO
11. DISCONNECT NO. 2 RADIATOR HOSE
(a) Disconnect the No. 2 radiator hose from the
radiator.
12. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR
(a) Disengage the 4 claws and remove the hood lock
release lever protector.
13. REMOVE HOOD LOCK ASSEMBLY
(a) With Hood Courtesy Switch:
(1) Disconnect the connector.
(b) Remove the 3 bolts.
(c) Disconnect the cable and remove the hood lock
assembly.
14. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(a) Disconnect the ambient temperature sensor
connector.
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Page 1263 of 3000
2GR-FE COOLING – RADIATORCO–45
CO
17. INSTALL HOOD LOCK RELEASE LEVER
PROTECTOR
(a) Engage the 4 claws to install the hood lock release
lever protector.
18. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the radiator.
19. CONNECT NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the radiator.
20. CONNECT RADIATOR RESERVE TANK HOSE OR
PIPE
(a) Connect the radiator reserve tank hose or pipe to
the radiator.
21. INSTALL NO. 1 AIR CLEANER INLET (See page EM-
59)
22. INSTALL FRONT BUMPER ENERGY ABSORBER
23. INSTALL FRONT BUMPER ASSEMBLY (See page ET-
9)
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Page 1275 of 3000
CO–302GR-FE COOLING – RADIATOR
CO
11. DISCONNECT NO. 2 RADIATOR HOSE
(a) Disconnect the No. 2 radiator hose from the
radiator.
12. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR
(a) Disengage the 4 claws and remove the hood lock
release lever protector.
13. REMOVE HOOD LOCK ASSEMBLY
(a) With Hood Courtesy Switch:
(1) Disconnect the connector.
(b) Remove the 3 bolts.
(c) Disconnect the cable and remove the hood lock
assembly.
14. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(a) Disconnect the ambient temperature sensor
connector.
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Page 1290 of 3000
2GR-FE COOLING – RADIATORCO–45
CO
17. INSTALL HOOD LOCK RELEASE LEVER
PROTECTOR
(a) Engage the 4 claws to install the hood lock release
lever protector.
18. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the radiator.
19. CONNECT NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the radiator.
20. CONNECT RADIATOR RESERVE TANK HOSE OR
PIPE
(a) Connect the radiator reserve tank hose or pipe to
the radiator.
21. INSTALL NO. 1 AIR CLEANER INLET (See page EM-
59)
22. INSTALL FRONT BUMPER ENERGY ABSORBER
23. INSTALL FRONT BUMPER ASSEMBLY (See page ET-
9)
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Page 1351 of 3000
CH–162GR-FE CHARGING – GENERATOR
CH
REMOVAL
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page EM-28)
2. REMOVE FRONT WHEEL RH
3. REMOVE NO. 1 ENGINE UNDER COVER (See page
EM-26)
4. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
5. DRAIN ENGINE COOLANT (See page CO-6)
6. REMOVE NO. 2 AIR CLEANER INLET (See page EM-
28)
7. REMOVE BATTERY (See page EM-26)
8. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
9. REMOVE FRONT BUMPER ENERGY ABSORBER
10. REMOVE NO. 1 AIR CLEANER INLET (See page EM-
28)
11. DISCONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-28)
12. DISCONNECT NO. 1 RADIATOR HOSE (See page CO-
28)
13. DISCONNECT NO. 2 RADIATOR HOSE (See page CO-
29)
14. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-29)
15. REMOVE HOOD LOCK ASSEMBLY (See page CO-29)
16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-29)
17. DISCONNECT COOLING FAN ECU CONNECTOR
(See page CO-30)
18. REMOVE RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-30)
19. DISCONNECT NO. 2 OIL COOLER OUTLET TUBE
SUB-ASSEMBLY (See page CO-31)
20. REMOVE HEADLIGHT ASSEMBLY RH (See page LI-
69)
21. REMOVE RADIATOR SIDE DEFLECTOR RH (See
page CO-31)
22. REMOVE HEADLIGHT BRACKET RH (See page CO-
32)
23. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-32)
Page 1356 of 3000
CH–162GR-FE CHARGING – GENERATOR
CH
REMOVAL
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page EM-28)
2. REMOVE FRONT WHEEL RH
3. REMOVE NO. 1 ENGINE UNDER COVER (See page
EM-26)
4. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
5. DRAIN ENGINE COOLANT (See page CO-6)
6. REMOVE NO. 2 AIR CLEANER INLET (See page EM-
28)
7. REMOVE BATTERY (See page EM-26)
8. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
9. REMOVE FRONT BUMPER ENERGY ABSORBER
10. REMOVE NO. 1 AIR CLEANER INLET (See page EM-
28)
11. DISCONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-28)
12. DISCONNECT NO. 1 RADIATOR HOSE (See page CO-
28)
13. DISCONNECT NO. 2 RADIATOR HOSE (See page CO-
29)
14. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-29)
15. REMOVE HOOD LOCK ASSEMBLY (See page CO-29)
16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-29)
17. DISCONNECT COOLING FAN ECU CONNECTOR
(See page CO-30)
18. REMOVE RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-30)
19. DISCONNECT NO. 2 OIL COOLER OUTLET TUBE
SUB-ASSEMBLY (See page CO-31)
20. REMOVE HEADLIGHT ASSEMBLY RH (See page LI-
69)
21. REMOVE RADIATOR SIDE DEFLECTOR RH (See
page CO-31)
22. REMOVE HEADLIGHT BRACKET RH (See page CO-
32)
23. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-32)
Page 1368 of 3000
CH–282GR-FE CHARGING – GENERATOR
CH
(e) Install the 2 bolts.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
(f) Connect the generator connector to the generator
assembly.
(g) Install the generator wire with the nut.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
(h) Install the terminal cap.
(i) Connect the 2 wire harness clamps.
(j) Connect the magnetic clutch connector to the
compressor and magnetic clutch.
2. INSTALL V-RIBBED BELT (See page EM-7)
3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD
AND FAN MOTOR (See page CO-40)
4. INSTALL NO. 1 RADIATOR SUPPORT (See page CO-
40)
5. INSTALL RADIATOR SUPPORT CUSHION (See page
CO-41)
6. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-41)
7. INSTALL HEADLIGHT BRACKET RH (See page CO-
41)
8. INSTALL RADIATOR SIDE DEFLECTOR RH (See
page CO-41)
9. INSTALL HEADLIGHT ASSEMBLY RH (See page LI-
78)
10. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUB-
ASSEMBLY (See page CO-41)
11. INSTALL RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-42)
12. CONNECT COOLING FAN ECU CONNECTOR (See
page CO-42)
13. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-43)
14. INSTALL HOOD LOCK ASSEMBLY (See page CO-43)
15. INSTALL HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-44)
16. CONNECT NO. 2 RADIATOR HOSE (See page CO-44)
17. CONNECT NO. 1 RADIATOR HOSE (See page CO-44)
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