belt TOYOTA SOLARA 1999 Service Manual

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If your engine coolant temperature
gauge indicates overheating, if you ex-
perience a loss of power, or if you hear
a loud knocking or pinging noise, the
engine has probably overheated. You
should follow this procedure...
1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in ºPº
(automatic) or neutral (manual) and ap-
ply the parking brake. Turn off the air
conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the engine.
Wait until the steam subsides before
opening the hood. If there is no coolant
boiling over or steam, leave the engine
running and make sure the electric
cooling fan is operating. If it is not,
turn the ignition off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from the radiator, hoses,and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the engine is running, keep
hands and clothing away from the
moving fan and engine drive belts.
4. If the coolant is leaking, stop the en-gine immediately. Call a Toyota dealer
for assistance.
5. If there are no obvious leaks, check the coolant reservoir. If it is dry, add
coolant to the reservoir while the en-
gine is running. Fill it about half full.
CAUTION
Do not attempt to remove the radiator
cap when the engine and radiator are
hot. Serious injury could result from
scalding hot fluid and steam blown
out under pressure.
6. After the engine coolant temperaturehas cooled to normal, again check the
coolant level in the reservoir. If neces-
sary, bring it up to half full again. Seri-
ous coolant loss indicates a leak in the
system. You s hould have it checked as
soon as possible at your Toyota dealer.
If your vehicle overheats

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Cleaning the interior
CAUTION

Vehicles with side airbags:
Be careful not to splash water or
spill liquid on the floor. This may
prevent the side airbags from acti-
vating correctly, resulting in serious
injury
Do not wash the vehicle floor with
water, or allow water to get onto
the floor when cleaning the vehicle
interior or exterior. Water may get
into audio components or other
electrical components above or un-
der the floor carpet (or mat) and
cause a malfunction; and it may
cause body corrosion.
Vinyl interior
The vinyl upholstery may be easily
cleaned with a mild soap or detergent
and water. First vacuum over the upholstery to re-
move loose dirt. Then, using a sponge or
soft cloth, apply the soap solution to the
vinyl. After allowing it to soak in for a few
minutes to loosen the dirt, remove the dirt
and wipe off the soap with a clean damp
cloth. If all the dirt do not come off, re-
peat the procedure. Commercial foaming-
type vinyl cleaners are also available
which work well. Follow the manufacturer 's
instructions.
NOTICE
Do not use solvent, thinner, gasoline
or window cleaner on the interior.
Carpets
Use a good foam- type shampoo to
clean the carpets.
Begin by vacuuming thoroughly to remove
as much dirt as possible. Several types of
foam cleaners are available; some are in
aerosol can sand others are powders or
liquids which you mix with water to pro-
duce a foam. To shampoo the carpets,
use a sponge or brush to apply the foam.
Rub in overlapping circles. Do not apply waterÐthe best results are
obtained by keeping the carpet as dry as
possible. Read the shampoo instructions
and follow them closely.
Seat belts
The seat belts may be cleaned with
mild soap and water or with
l ukewarm
water.
Use a cloth or sponge. As you are clean-
ing, check the belts for excessive wear,
fraying, or cuts.
NOTICE
Do not use dye or bleach on the
beltsÐit may weaken them.
Do not use the belts until they be-come dry.
Windows
The windows may be cleaned with any
household window cleaner.
NOTICE
When cleaning the inside of the win-
dows, be careful not to scratch ordamage the heater wires on the rear window.

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Tire surface and wheel nuts
Check the tires carefully for cuts, damage
or excessive wear. See Chapter 7- 2 for
additional information. When checking the
tires, make sure no nuts are missing, and
check the nuts for looseness. Tighten
them if necessary.
Tire rotation
Rotate the tires every 12000 km (7500
miles). See Chapter 7- 2 for additional in-
formation.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and engine hood
Check that all doors including trunk lid
operate smoothly and all latches lock se-
curely. Make sure the engine hood sec-
ondary latch secures the hood from open-
ing when the primary latch is released.
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Be alert for changes in steering condition,
such as hard steering or strange noise.
Seats
Check that all front seat controls such as
seat adjusters, seatback recliner, etc. op-
erate smoothly and that all latches lock
securely in any position. Check that the
head restraints move up and down
smoothly and that the locks hold securely
in any latched position. For folding- down
rear seatbacks, check that the latches
lock securely.
Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure that the
belt webbings not cut, frayed, worn or
damaged.
Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Clutch pedal
Check the pedal for smooth operation.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
At a safe place, check that the brakes do
not pull to one side when applied.
Parking brake
Check that the lever has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.
Automatic transmission ºParkº mecha-
nism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your
vehicle is held securely with the selector
lever in ºPº position and all brakes re-
leased.

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If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this part.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing do- it- yourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This part gives instructions only for those
items that are relatively easy for an owner
to perform. As explained in Part 6, there
are still a number of items that must be
done by a qualified technician with special
tools.
For information on tools and parts for do-
it- yourself maintenance, see ºParts and
toolsº.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:CAUTION
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartmentÐthe engine, radiator,
exhaust manifold and spark plug
boots, etc.Ðwill be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.
If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Do- it- yourself service
precautions

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CAUTION
Do not mix radial, bias belted, or
bias- ply tires on your vehicle. It
can cause dangerous handling char-
acteristics, resulting in loss of con-
trol.
Do not use tires or wheels other
than the manufacturer 's recom-
mended size.
Toyota recommends all four tires, or at
least both of the front or rear tires be
replaced at a time as a set.
See ºIf you have a flat tireº in Part 4 for
tire change procedure.
When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect vehicle
handling and tire life. Wheels can get out
of balance with regular use and should
therefore be balanced occasionally.
When replacing a tubeless tire, the air
valve should also be replaced with a
new one. Rotating tires
To equalize the wear and help extend
tire life, Toyota recommends that you
rotate your tires approximately every
12000 km (7500 miles). However, the
most appropriate timing for tire rotation
may vary according to your driving hab-
its and road surface conditions.
See ºIf you have a flat tireº in Part 4 for
tire change procedure.
When rotating tires, check for uneven
wear and damage. Abnormal wear is usu-
ally caused by incorrect tire pressure, im-
proper wheel alignment, out- of- balance
wheels, or severe braking.
WHEN TO USE SNOW TIRES OR
CHAINS
Snow tires or chains are recommended
when driving on snow or ice.
On wet or dry roads, conventional tires
provide better traction than snow tires.
SNOW TIRE SELECTION
If you need snow tires, select the same
size, construction and load capacity as
the original tires on your Toyota.
Do not use tires other than those men-
tioned above. Do not install studded tires
without first checking local regulations for
possible restrictions.
SNOW TIRE INSTALLATION
Snow tires should be installed on all
wheels.
Installing snow tires on the front w
heels
only can lead to an excessive difference
in road grip capab ility between the front
and rear tires which could cause loss of
vehicle control.
When storing removed tires you should
store them in a cool dry place. Mark the
direction of rotation and be sure to install
them in the same direction when replac-
ing. Installing snow tires and
chains

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Engine
Model:
5S- FE and 1MZ- FE
Type: 5S- FE engine4 cylinder in line, 4 cycle, gasoline
1MZ- FE engine 6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.): 5S- FE engine87.0 91.0 (3.43 3.58)
1MZ- FE engine 87.5 83.0 (3.44 3.27)
Displacement, cm 3
(cu. in.):
5S- FE engine 2164 (132.0)
1MZ- FE engine 2995 (182.8) Fuel
Fuel type:
5S- FE engine
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
1MZ- FE engine Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher.
For improved vehicle performance, the
use of premium unleaded gasoline with
an Octane Rating of 91 (Research Oc-
tane Number 96) or higher is recom-
mended.
Fuel tank capacity, L (gal., Imp. gal.): 70 (18.5, 15.4) Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
5S- FE engine
Intake 0.19Ð0.29 (0.007Ð0.011)
Exhaust 0.28Ð0.38 (0.011Ð0.015)
1MZ- FE engine Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type: DENSO PK20TR11
NGK BKR6EKPB11
Spark plug gap, mm(in.): 1.1 (0.043)
Drive belt tension measured with Borroughs
drive belt tension gauge No. BT- 33- 73F
(used belt), Ibf: 5S- FE engine Generator belt 130 10
Power steering pump belt 80 20
1MZ- FE engine 115 20

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Fuses
Engine compartment
Engine compartment (vehicles with
daytime running light system and 1MZ- FE
engine with automatic transmission for
California)
Fuses (type A) 1. A/F HTR 25A: A/F sensor
2. A/C 10 A: Air conditioning system
3. SPARE 10 A: Spare fuse
4. SPARE 15 A: Spare fuse
5. SPARE 30 A: Spare fuse
6. ALT- S 5 A: Charging system
7. HEAD RH(HI) 15 A: Right- hand head-
lightEngine compartment (type A)
8. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
9. HORN 10 A: Horn, theft deterrent sys-
tem
10. HAZARD 10 A: Emergency flasher
11. AM2 30 A: Gauge and meter, SRS
airbag system, seat belt pretensioners,
Multiport fuel injection system/sequen-
tial multiport fuel injection system,
ºIGNº and ºSTº fuses
12. TEL 5 A: No circuit
13. HEAD LH(HI) 15 A: Left- hand head-
light

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Engine compartment (type B)
14. RADIO NO.1 20 A: Audio system
15. DOME 7.5 A: Theft deterrent system,
daytime running light system, clock,
locking with wireless remote control
system, ignition switch light, pers onal
light, trunk light, electric moon roof,
interior light, vanity mirror light, door
courtesy light, power door lock system
16. ECU- B 10 A: Cruise control system,
anti- lock brake system, SRS airbag
system, seat belt pretensi oners
17. DRL NO.2 5 A: Daytime running light
systemInstrument panel
18. H- LP LH(LWR) 10 A: Left- hand head-
light
19. H- LP RH(LWR) 10 A: Right- hand
headlight
20. SEAT- HEATER 20 A: No circuit
21. HEATER 10 A: Air conditioning system,
rear window defogger, starting system
22. GAUGE 10 A: Gauges and meters,
back- up lights, cruise control system,
charging system, traction control sys-
tem, daytime running light system,
power windows, service reminder indi-
cators and warning buzzers 23. WIPER 25 A:
Windshield wipers and
washer
24. MIRROR- HEATER 10 A: Outside rear
view mirror defogger
25. ECU- IG 15 A: Cruise control system,
anti- lock brake system, SRS airbag
system, seat belt pretensi oners, theft
deterrent system, shift lock control sys-
tem, traction control system, daytime
running light system, locking with wire-
less remote control system, multiport
fuel injection system/sequential multi-
port fuel injection system
26. IGN 5 A: Gauges and meters, charging
system, SRS airbag system, seat belt
pretensioners, multiport fuel injection
system/s equential multiport fuel injec-
tion system
27. STOP 15 A: Stop lights, cruise control
system, high- m ounted stoplight, anti-
lock brake system, shift lock control
system, multiport fuel injection system/
sequential multiport fuel injection sys-
tem
28. TAIL 10 A: Parking lights, license plate
lights, tail lights, front side marker
lights, daytime running light system,
multiport fuel injection system/sequen-
tial multiport fuel injection system
29. POWER- OUTLET 15 A: Power outlet

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30. OBD 7.5 A:
On- board diagnosis sys-
tem
31. FOG 15 A: Front fog lights
32. STARTER 5 A: Gauges and meters,
Multiport fuel injection system/sequen-
tial multiport fuel injection system
33. DOOR 25 A: Power door lock system,
theft deterrent system
34. PANEL 7.5 A: Gauge and meter, audio
system, cigarette lighter, glov ebox light,
clock, instrument panel light control,
service reminder indicators, air condi-
tioning control panel lights, ashtray
light, emergency flasher, daytime run-
ning light system, rear window defog-
ger, electronically controlled automatic
transmission system
35. TURN 7.5 A: Emergency flasher
36. RAD- NO.2 7.5 A: Audio system
37. CIG 15 A: Cigarette lighter, shift lock
control system, power rear view mirror
controls, theft deterrent system, power
door lock system, SRS airbag system,
seat belt pretensioners, outside rear
view mirror defogger, air conditioning
system Fuses (type B)
38. CDS 30 A: Electric cooling fans
39. RDI 30 A: Electric cooling fans
40. MAIN 40 A: ºHEAD RH (HI)º, ºHEAD
RH (LWR)º fuses
41. HTR 50 A: ºAM1º, ºA/Cº fuses
42. T- STK 40 A: No circuit
43. DEF 40 A: Rear window defogger
44. PWR 30 A: Power window control sys-
tem, power seat, electric moon roof
45. AM1 40 A: No circuit
Fuses (type C)
46. ALT 100 A: ºRDIº, ºCDSº fuses
47. ABS 60 A: Anti- lock brake system