engine TOYOTA SOLARA 1999 Manual PDF

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236
Engine
Model:
5S- FE and 1MZ- FE
Type: 5S- FE engine4 cylinder in line, 4 cycle, gasoline
1MZ- FE engine 6 cylinder V type 4 cycle, gasoline
Bore and stroke, mm (in.): 5S- FE engine87.0 91.0 (3.43 3.58)
1MZ- FE engine 87.5 83.0 (3.44 3.27)
Displacement, cm 3
(cu. in.):
5S- FE engine 2164 (132.0)
1MZ- FE engine 2995 (182.8) Fuel
Fuel type:
5S- FE engine
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
1MZ- FE engine Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher.
For improved vehicle performance, the
use of premium unleaded gasoline with
an Octane Rating of 91 (Research Oc-
tane Number 96) or higher is recom-
mended.
Fuel tank capacity, L (gal., Imp. gal.): 70 (18.5, 15.4) Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
5S- FE engine
Intake 0.19Ð0.29 (0.007Ð0.011)
Exhaust 0.28Ð0.38 (0.011Ð0.015)
1MZ- FE engine Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type: DENSO PK20TR11
NGK BKR6EKPB11
Spark plug gap, mm(in.): 1.1 (0.043)
Drive belt tension measured with Borroughs
drive belt tension gauge No. BT- 33- 73F
(used belt), Ibf: 5S- FE engine Generator belt 130 10
Power steering pump belt 80 20
1MZ- FE engine 115 20

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ENGINE LUBRICATION
Oil capacity (drain and ref
ill), L (qt., Imp.
qt.):
5S- FE engineWith filter 3.6 (3.8, 3.2)
Without filter 3.4 (3.6, 3.0)
1MZ- FE engine With filter 4.7 (5.0, 4.1)
Without filter 4.5 (4.8, 4.0)
Oil grade:
API grade SJ, ºEnergy- Conservingº or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): 5S- FE engine 6.9 (7.3, 6.1)
1MZ- FE engine 9.2 (9.7, 8.1)
Coolant type:
ºToyota Long Life Coolantº or equivalent
With ethylene- glycol type coolant for a
proper corrosion protection of aluminum
components
BATTERY
Open voltage *
at 20 C (68 F):
12.6Ð12.8 V Fully charged
12.2Ð12.4 V Half charged
11.8Ð12.0 V Discharged
* : Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off
Charging rates: 5 A max. CLUTCH
Pedal freeplay, mm (in.):
5Ð15 (0.2Ð0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 5S- FE engine 2.2 (2.3, 1.9)
1MZ- FE engine 4.2 (4.2, 3.7)
Oil type: Gear oil API GL- 4 or GL- 5
Recommended oil viscosity: SAE 75W- 90
AUTOMATIC TRANSAXLE
Automatic transmissionFluid capacity (drain and ref ill),
L (qt., Imp. qt.):
5S- FE engine Up to 2.5 (2.6, 2.2)
1MZ- FE engine Up to 4.75 (5.0, 4.2)
Fluid type: Automatic transmission fluid D- ll or DEXRON IIl (DEXRON II)

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238 Differential (5S- FE engine only)
Fluid capacity L (qt., Imp. qt.):
1.6 (1.7, 1.4)
Fluid type: Automatic transmission fluid D- II or DEXRON III (DEXRON II)
BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.): 70 (2.8)
Pedal freeplay, mm (in.): 1Ð6 (0.04Ð0.23)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 5Ð8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

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Fuses
Engine compartment
Engine compartment (vehicles with
daytime running light system and 1MZ- FE
engine with automatic transmission for
California)
Fuses (type A) 1. A/F HTR 25A: A/F sensor
2. A/C 10 A: Air conditioning system
3. SPARE 10 A: Spare fuse
4. SPARE 15 A: Spare fuse
5. SPARE 30 A: Spare fuse
6. ALT- S 5 A: Charging system
7. HEAD RH(HI) 15 A: Right- hand head-
lightEngine compartment (type A)
8. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
9. HORN 10 A: Horn, theft deterrent sys-
tem
10. HAZARD 10 A: Emergency flasher
11. AM2 30 A: Gauge and meter, SRS
airbag system, seat belt pretensioners,
Multiport fuel injection system/sequen-
tial multiport fuel injection system,
ºIGNº and ºSTº fuses
12. TEL 5 A: No circuit
13. HEAD LH(HI) 15 A: Left- hand head-
light

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Engine compartment (type B)
14. RADIO NO.1 20 A: Audio system
15. DOME 7.5 A: Theft deterrent system,
daytime running light system, clock,
locking with wireless remote control
system, ignition switch light, pers onal
light, trunk light, electric moon roof,
interior light, vanity mirror light, door
courtesy light, power door lock system
16. ECU- B 10 A: Cruise control system,
anti- lock brake system, SRS airbag
system, seat belt pretensi oners
17. DRL NO.2 5 A: Daytime running light
systemInstrument panel
18. H- LP LH(LWR) 10 A: Left- hand head-
light
19. H- LP RH(LWR) 10 A: Right- hand
headlight
20. SEAT- HEATER 20 A: No circuit
21. HEATER 10 A: Air conditioning system,
rear window defogger, starting system
22. GAUGE 10 A: Gauges and meters,
back- up lights, cruise control system,
charging system, traction control sys-
tem, daytime running light system,
power windows, service reminder indi-
cators and warning buzzers 23. WIPER 25 A:
Windshield wipers and
washer
24. MIRROR- HEATER 10 A: Outside rear
view mirror defogger
25. ECU- IG 15 A: Cruise control system,
anti- lock brake system, SRS airbag
system, seat belt pretensi oners, theft
deterrent system, shift lock control sys-
tem, traction control system, daytime
running light system, locking with wire-
less remote control system, multiport
fuel injection system/sequential multi-
port fuel injection system
26. IGN 5 A: Gauges and meters, charging
system, SRS airbag system, seat belt
pretensioners, multiport fuel injection
system/s equential multiport fuel injec-
tion system
27. STOP 15 A: Stop lights, cruise control
system, high- m ounted stoplight, anti-
lock brake system, shift lock control
system, multiport fuel injection system/
sequential multiport fuel injection sys-
tem
28. TAIL 10 A: Parking lights, license plate
lights, tail lights, front side marker
lights, daytime running light system,
multiport fuel injection system/sequen-
tial multiport fuel injection system
29. POWER- OUTLET 15 A: Power outlet