TOYOTA SUPRA 1995 Service Repair Manual

Special ToolSpecial Tool Locking
Lug
Locking
Lug
Terminal
Retainer
[Retainer at Full Lock Position] [Retainer at Temporary Lock Position]
Terminal Retainer
[Retainer at Full Lock Position]
Stopper
[Retainer at Temporary Lock Position]Terminal
Retainer Special
Tool
Service hole
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±12
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Wire Harness Repair Manual (RM1022E)
[Case 2]
(1)Using the special tool, push the terminal retainer
locking lug (clip) and pull the terminal retainer up to
the temporary lock position.
[Case 3]
(1)Using the special tool, raise the retainer up to the
temporary lock position.
[Case 4]

Appearance when the double
locking is releasedA
Special tool
B
B±13
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
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Wire Harness Repair Manual (RM1022E)
(1)Insert the special tool into the service hole and move
it to the direction of the arrow to release the lock on
the side A.
(2)Push the lock on the side B up by the special tool and
release the lock. Then pull the retainer forward.

Access Hole
(  Mark)
Special Tool
[Female]
[Male] Terminal
RetainerTerminal
Retainer Special Tool
Special Tool Special
Tool
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±14
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Wire Harness Repair Manual (RM1022E)
Type E (For 1.8, 2.3, 2.3II, 4.8, 6.3 and 8.0 of Waterproof
Type Connector)
HINT: Terminal retainer color is different according to
connector body.
Example:
Terminal Retainer : Connector body
Black or White : Gray
Black or White : Dark Gray
Gray or White : Black
[Case 1]
Type where terminal retainer is pulled up to the
temporary lock position (Pull Type).

Example:
[Male] [Female]Temporary Lock PositionTerminal Retainer at
Full Lock Position
Access hole
B±15
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
25
Wire Harness Repair Manual (RM1022E)
(1)Insert the special tool into the terminal retainer
access hole (  Mark) and pull the terminal retainer
up to the temporary lock position.
HINT: The needle insertion position varies according to
the connector's shape (Number of terminals etc.), so check
the position before inserting it.
HINT: In some cases insert the special tool from the
access hole on the flank of the housing.

Example:
Terminal Retainer
Press Down
Press Down
[Male] [Female]
Example:
[Male][Female] Retainer at
Full Lock Position
Retainer at
Temporary Lock Position
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±16
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Wire Harness Repair Manual (RM1022E)
[Case 2]
Type which cannot be pulled as far as Power Lock
HINT: There are few cases of this type of connector
(1)Insert the tool straight into the access hole of terminal
retainer as shown.
Push the terminal retainer down to the temporary lock
position.

Service hole
Retainer
Lock Special tool
B±17
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
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Wire Harness Repair Manual (RM1022E)
Type F (For C±Type Connector)
(1)Insert the special tool into the service hole.
(2)Move the special tool to the direction of the arrow and
release the lock.
HINT: Lift the retainer up after moving it to the direction
of the thin arrow shown in the illustration.
(3)Pull the retainer forward by hand and remove the
retainer from the housing.
Type G

Insert the special tool into the position shown in the
illustration. Pry it to the direction of the arrow and
push the lock up to release it.

Notch Retainer
(Yellow)
Seal rubber
Condition of cover opening
Side Lock
Center Lock Side Lock
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±18
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Wire Harness Repair Manual (RM1022E)
Type H (For 1.0II Type Connector)
(1)Move the special tool into the notch of the retainer to
the direction of the arrow with the edge of the housing
as the fulcrum. Then the pull the retainer out.
NOTICE:
Do not insert the special tool into areas except
notches. (This may damage the seal ring that is
attached behind the retainer.)
(2)As same as the procedure (1), pull the retainer
straight out using hand after releasing the lock on the
other side.
NOTICE:

Do not remove the seal rubber when pulling the
terminal out.

If the seal rubber is peeled off when puling the
terminal out, press it down to stick it to the original
condition.

Be sure and not fit the connector when the retainer
is not installed.
Type I (For SFPC Type Connector)
(1)Open the cover (white)
(2)Remove the side lock of the retainer. (One side)
(3)Remove the center lock of the housing.
(4)Remove the side lock of the retainer. (The other side)
NOTICE:

Following the above order is not required.

No center lock on the housing with ten poles.

Initial condition Retainer
Rubber Plug
Outer
Lock
Inner
Rubber Plug
A
Illustration from side BB OuterSpecial tool
Inner
B±19
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
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Wire Harness Repair Manual (RM1022E)
(5)Move the retainer until it becomes the initial condition.
Type J
[Male]
(1)Remove the rubber plug.
(2)Push the lock of the inner using the special tool.
(3)Pull the wire to the direction of the arrow pushing the
lock up and remove the inner from the outer.
[Female]
(1)Remove the rubber plug.
(2)Insert the special tool into the outer shown in the
illustration. Then push the area A of the inner and
remove the inner from the outer.

Special Tool
Lock
Special Tool
Cover
Special Tool
Raise Up
Special ToolSpecial Tool
Insert Mark
Terminal
Retainer
Terminal Retainer
[Retainer at Full Lock Position]
Stopper
[Retainer at Temporary Lock Position]Terminal
Retainer
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±20
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Wire Harness Repair Manual (RM1022E)
Type J (For Insulation Displacement Connector)
(1)Separate Connector
Using a special tool, release the lock and separate the
connector into 2.
NOTICE:
Do not apply too muck force to the lock arm.
(2)w/ Cover : Open Connector Cover
Using a special tool, release the lock and open the cover.
NOTICE:
Do not apply too much force to the lock arm.
Type K (0.64 Type Connector)
(1)Using the special tool, raise the retainer up to the
temporary lock position.
HINT: The needle insertion position varies according to
the connector's shape (number of terminals, etc.), so
check the position before inserting it.

Good Bad
Special Tool
Lock Special
Tool
Special Tool
Lock
Special Tool
Lock Housing
Upper
Housing
B±21
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
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Wire Harness Repair Manual (RM1022E)
Type L (0.64 of Insulation Displacement Connector (IDC)
Type)
(1)Remove the Lower Housing
Using a special tool, release the lock and remove the lower
housing.
NOTICE:

Do not apply too much force to the lock arm.

Mark the upper housing and lower housing to
prevent mistakes when putting them together.
(2)Remove the Upper Housing
Using a special tool, release the lock and remove the upper
housing from the lock housing.
NOTICE:

Do not apply too much force to the lock arm.

Mark the upper housing and lower housing to
prevent mistakes when putting them together.
Type M (0.64 of Splash Proof Connector)
(1)Release Terminal retainer.
Insert Special Tool at the location shown in the figure
left.