TOYOTA SUPRA 1995 Service Repair Manual

TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
B±42
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Wire Harness Repair Manual (RM1022E)
(g)Verify that Terminal retainer is inserted to the
specified position.
NOTICE:
If Terminal retainer is stopped at its middle of insertion,
holding wire, push Terminal to help it for full insertion.

A
A
AB
B±43
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
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Wire Harness Repair Manual (RM1022E)
SPECIAL EXAMPLE

First fit the section A.

Install the lock of the section A first.

Install the lock of the retainer and pull the white cover
until you hear a click sound.

Install the convex part (A) of the outer part correctly to
the section B of the inner part.

Cover
Fix Band
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
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Wire Harness Repair Manual (RM1022E)
Insulation Displacement Connector
w/ Cover : CLOSE COVER
NOTICE:
Securely lock it
HINT:
When replacing it to a new connector, cut off the fixing band
without leaving it.
UNITE CONNECTOR
Make the projection of the front lock of the upper housing
meet the ditch of the front lock of the lower housing and fix
the rear lock.
NOTICE:

After uniting, securely lock it for not leaving the rear
lock arm deformed.

Make sure that the terminals will not become loose
by pulling the wires lightly.

Upper Housing Lock Housing
Lower
Housing Upper Housing Attached Lock Housing
Wire
Pull
B±45
TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
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Wire Harness Repair Manual (RM1022E)
Insulation Displacement Connector (0.64 Type)
(a)Install the upper housing to the lock housing.
NOTICE:

Securely Lock it.

Be careful not to mistake the upper housing and
lower housing when putting together.
(b)Make the projection of the front lock of the upper
housing attached lock housing meet the ditch of the
front lock of the lower housing and fix the rear lock.
NOTICE:

Afteruniting, securely lock it for not leaving the rear
lock arm deformed.

Make sure that the terminals will not become loose
by pulling the wires lightily.

Be careful not to mistake the upper housing and
lower housing when putting together.
3. When properly installed, pulling gently on the
wire lead will prove the terminal is locked in the
connector.

TERMINAL AND CONNECTOR REPAIR±TERMINAL REPLACEMENT
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Wire Harness Repair Manual (RM1022E)
NOTICE:
If you working on the waterproof type, make sure that
a rubber plug or a terminal gasket is inserted into the
housing securely.
4. Secure the Repaired Wire to the Harness
If the wire is not in the conduit, or secured by other means, wrap
vinyl tape around the bundle to keep it together with the other
wires.
5. Connect Connector

Fit the male connector to the female terminal.
NOTICE:

Do not twist the connector when fitting.

Insert it until fully locked.

Lever
Lever
B±47
TERMINAL AND CONNECTOR REPAIR±HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
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Wire Harness Repair Manual (RM1022E)
HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
Low Fit and Lever Type Connector
[Case 1]
1. Cut the connection of the connector
(1)Push the place indicated by the arrow.
(2)The lock is released and lever is lifted up.
(3)Lift the lever up until it stops.
an
(4)
Cut the connection of the connector.
NOTICE:
Do not hold the wire harness to pull it.
2. Connect the connector
(1)Connect the connector in the condition that the lever
is fully lifted up.
HINT: If the lever is locked at the lower position, follow
the procedure [Case 1]. (1) to (3) and lift the lever up fully.

Lever
Lever is not locked
Lever
TERMINAL AND CONNECTOR REPAIR±HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
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Wire Harness Repair Manual (RM1022E)
(2)Hold the connector to prevent it from slip off and push
it down until you hear a click to lock it.
(3)Confirm that the lever is securely locked.
[Case 2]
1. Cut the connection of the connector
(1)Hold the area indicated by the arrow in the illustration
(2)The lock is released and the lever is lifted up.
(3)Lift the lever up fully.
(4)Cut the connection of the connector.
NOTICE:
Do not hold the wire harness to pull it.

Lever
Lever is not locked
Lever
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TERMINAL AND CONNECTOR REPAIR±HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
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Wire Harness Repair Manual (RM1022E)
2. Connect the connector
(1)Connect the connector in the condition that the lever
is fully lifted up.
(2)Hold the connector to prevent it from slip off and push
it down until you hear a click to lock it.
(3)Confirm that the lever is securely locked.
[Case 3]
1. Cut the connection of the connector
(1)Pick the part indicated in the illustration by fingers.
(2)The lock is released and the lever is lifted up.
(3)Lift the lever up fully.

Lever
Lever is not locked
TERMINAL AND CONNECTOR REPAIR±HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
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Wire Harness Repair Manual (RM1022E)
(4)Cut the connection of the connector.
NOTICE:
Do not hold the wire harness to pull it.
2.Connect the connector
(1)Connect the connector in the condition that the lever
is fully lifted up.
HINT: If the lever is locked at the lower position, follow
the procedure [Case 3]. (1) to (3) and lift the lever up fully.
(2)Hold the connector to prevent it from slip off and push
it down until you hear a click to lock it.
(3)Confirm that the lever is securely fitted

Coil spring
Pin
Convex partDouble
locking
device pin
Primary locking
device
Lock
Lock
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TERMINAL AND CONNECTOR REPAIR±HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
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Wire Harness Repair Manual (RM1022E)
The connector with secondary locking
device
1. Area used

Wire harness for SRS airbag deployment
2. Cut the connection of the connector.
(1)Release the double locking.
(2)Release the primary locking and separate the
connector.
NOTICE:
Do not hold the wire harness to pull it.
3. Connect the connector
(1)Install the primary locking device and connect the
connector.
(2)Install the double locking device.
NOTICE:
The double locking device can not be installed unless
the primary locking device is installed.