sensor TOYOTA SUPRA 1995 Service Repair Manual

PRECAUTION
1. Before working on the fuel system, disconnect the
negative (±) terminal cable from the battery.
HINT: Any diagnostic trouble code retained by the computer
will be erased when the negative (±) terminal cable is discon-
nected.
Therefore, if necessary, read the diagnosis before discon-
necting the negative (±) terminal cable from the battery.
2. Do not smoke or work near an open flame when working
on the fuel system.
3. Keep gasoline away from rubber or leather parts.
MAINTENANCE PRECAUTIONS
1. PRECAUTION WHEN CONNECTING GAUGE
(a) Use ba tte ry as th e po we r so u rce fo r th e timin g lig h t,
tachometer, etc.
(b) Connect the tester probe of a tachometer to the terminal IG

of the DLC1.
2. IN EVENT OF ENGINE MISFIRE, FOLLOWING
PRECAUTIONS SHOULD BE TAKEN
(a) Check proper connection of battery terminals, etc.
(b) After repair work, check that the ignition coil terminals and all
other ignition system lines are reconnected securely.
(c) When cleaning the engine compartment, be especially
careful to protect the electrical system from water.
3. PRECAUTIONS WHEN HANDLING OXYGEN SENSOR
(a) Do not allow oxygen sensor to drop or hit against an object.
(b) Do not allow the sensor to come into contact with water. EG±260
± ENGINESFI SYSTEM (2JZ±GTE)

INJECTORS REMOVAL
Installation is in the reverse order of removal.
1. REMOVE ENGINE UNDER COVER
2. REMOVE THROTTLE BODY
(See throttle body removal)
3. REMOVE OIL DIPSTICK AND GUIDE FOR A/T
(a) Remove the bolt.
(b) Pull out the dipstick guide together with the dipstick.
INSTALLATION HINT: Apply soapy water to the O±ring, and
push in the dipstick guide.
(c) Remove the O±ring from the dipstick guide.
INSTALLATION HINT: Use a new O±ring.
4. REMOVE OIL DIPSTICK AND GUIDE FOR ENGINE
(a) Disconnect the fuel return hose from the clamp of the dipstick
guide.
(b) Remove the bolt.
(c) Pull out the dipstick guide together with the dipstick.
INSTALLATION HINT: Apply soapy water to the O±ring, and
push in the dipstick guide.
(d) Remove the O±ring from the dipstick guide.
INSTALLATION HINT: Use a new O±ring.
5. REMOVE AIR INTAKE CHAMBER STAY
Remove the bolt, nut and chamber stay.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
6. DISCONNECT CONTROL CABLE BRACKET FROM AIR
INTAKE CHAMBER
Remove the 2 bolts, and disconnect the cable bracket from
the air intake chamber.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
7. DISCONNECT CONNECTORS AND HOSES
(a) Disconnect these connectors:
(1) IAC valve connector
(2) Turbo pressure sensor connector
(3) VSV connector for fuel pressure control
(4) VSV connector for EGR
(b) Remove the bolt, and disconnect the engine wire protector
from the body.
± ENGINESFI SYSTEM (2JZ±GTE)EG±275

(c) Disconnect these hoses:
(1) Air hose from IAC valve
Disconnect the IAC valve pipe from the clamp on the cyl-
inder head cover, and disconnect the air hose from the
IAC valve.
(2) Air hose (from air intake chamber) from vacuum pipe on
IAC valve pipe
(3) Air hose for EGR from valve pipe
(4) PCV hose from PCV valve
(5) Vacuum sensing hose from fuel pressure regulator
(6) Water bypass hose (from IAC valve) from No.4 water by-
pass pipe
(7) EVAP hose (from air intake chamber) from vacuum pipe
on manifold stay
(8) EVAP hose (from vacuum pipe on No.4 water bypass
pipe) from No.2 vacuum pipe
(9) EVAP hose (from charcoal canister) from No.2 vacuum
pipe
(10) PS air hose from air intake chamber
(11) Brake booster vacuum hose from union on air intake
chamber
8. DISCONNECT EGR GAS TEMPERATURE SENSOR
CONNECTOR
(a) Disconnect the connector from the No.2 vacuum pipe.
(b) Disconnect the sensor connector from the wiring connector.
9. REMOVE EGR PIPE
(a) Remove the union bolt holding the EGR pipe to the EGR
valve.
Torque: 64 NVm (650 kgfVcm, 47 ftVlbf)
(b) Remove the 2 bolts, EGR pipe and gasket.
INSTALLATION HINT: Use a new gasket.
Torque: 27 NVm (270 kgfVcm, 20 ftVlbf)
10. REMOVE NO.4 WATER BYPASS PIPE
Remove the 2 bolts and water bypass pipe.
11. REMOVE MANIFOLD STAY
Remove the 2 bolts and manifold stay.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
EG±276± ENGINESFI SYSTEM (2JZ±GTE)

12. REMOVE AIR INTAKE CHAMBER ASSEMBLY
(a) Remove the bolt, and disconnect the ground cable from the
intake manifold.
(b) Remove the 2 bolts holding the engine wire protector to the
intake manifold.
(c) Disconnect the 2 clamps of the engine wire protector from the
brackets.
(d) Remove the 5 bolts, 2 nuts and engine wire bracket, and
disconnect the air intake chamber assembly from the intake
manifold.
INSTALLATION HINT: Uniformly tighten the bolts and nuts in
several passes.
Torque: 27 NVm (280 kgfVcm, 20 ftVlbf)
(e) Disconnect the water bypass hose from the IAC valve.
(f) Remove the gasket.
INSTALLATION HINT: Use a new gasket.
13. DISCONNECT WIRE CLAMPS AND CONNECTORS
Disconnect these connectors and clamps:
(1) 6 injectors connectors
INSTALLATION HINT: The No.1, No.3 and No.5 injector con-
nectors are dark gray, and the No.2, No.4 and No.6 injector
connectors are gray.
(2) 2 camshaft position sensor connectors
(3) 3 engine wire clamps from injector holders
14. DISCONNECT FUEL INLET PIPE FROM DELIVERY PIPE
Remove the union bolt and 2 gaskets, and disconnect the in-
let pipe from the delivery pipe.
INSTALLATION HINT: Use 2 new gaskets.
Torque: 41 NVm (420 kgfVcm, 30 ftVlbf)
CAUTION:
wPut a shop towel under the delivery pipe.
wSlowly loosen the union bolt.
± ENGINESFI SYSTEM (2JZ±GTE)EG±277

THROTTLE BODY REMOVAL
Installation is in the reverse order of removal.
1. DRAIN ENGINE COOLANT
2. REMOVE THROTTLE BODY
(a) Disconnect the hose, cables and connectors from the throttle
body:
(1) Air hose
(2) Accelerator cable
(3) Cruise control actuator cable
(4) Throttle position sensor connector
(5) Sub±throttle position sensor connector
(6) Sub±throttle actuator connector
(b) Remove the 2 bolts and 2 nuts, and disconnect the throttle
body from the air intake chamber.
Torque: 21 NVm (210 kgfVcm, 15 ftVlbf)
(c) Remove the gasket.
INSTALLATION HINT: Use a new gasket.
(d) Disconnect these hoses from the throttle body, and remove
the throttle body:
(1) EVAP hose
(2) Water bypass hose (from No.4 water bypass pipe)
(3) Water bypass hose (from cylinder head)
(4) PS air hose
THROTTLE BODY INSPECTION
Throttle Body
1. CLEAN THROTTLE BODY
(a) Using a soft brush and carburetor cleaner, clean the cast
parts.
(b) Using compressed air, clean all the passages and apertures.
NOTICE: To prevent deterioration, do not clean the throttle
position sensors, actuator, dashpot and throttle opener.
2. INSPECT THROTTLE VALVE
(a) Disconnect the throttle opener vacuum hose from the throttle
body.
(b) Apply vacuum to the throttle opener.
(c) Check that there is no clearance between the throttle stop
screw and throttle lever when the throttle valve is fully closed.
(d) Reconnect the vacuum hose to the throttle body.
± ENGINESFI SYSTEM (2JZ±GTE)EG±291

Throttle Position Sensor
1. INSPECT THROTTLE POSITION SENSOR
(a) Disconnect the throttle opener vacuum hose from the throttle
body.
(b) Apply vacuum to the throttle opener.
(c) Insert a 0.54 mm (0.021 in.) or 0.70 mm (0.028 in.) feeler
gauge between the throttle stop screw and stop lever.
(d) Using an ohmmeter, measure the resistance between each
terminal.
 
 
Clearance between
lever and stop screw 
 Between terminals 
 Resistance
 0 mm (0 in.) VTA±E2 0.34±6.3

 0.54 mm (0.021 in.) IDL±E2 0.5 k
or less 0.70 mm (0.028 in.) IDL±E2 Infinity 
 
 
Throttle valve fully
Open
 
 
 
VTA±E2
 
 
 
2.4±11.2 k

 ± VC±E2 3.1±7.2 k

2. IF NECESSARY, ADJUST THROTTLE POSITION
SENSOR
(a) Loosen the 2 set screws of the sensor.
(b) Insert a 0.65 mm (0.026 in.) feeler gauge between the throttle
stop screw and stop lever.
(c) Connect the tester probe of an ohmmeter to the terminals IDL
and E2 of the sensor. EG±292
± ENGINESFI SYSTEM (2JZ±GTE)

(d) Gradually turn the sensor clockwise until the ohmmeter
deflects, and secure it with the 2 set screws.
(e) Recheck the continuity between terminals IDL and E2.
 
 
Clearance between
lever and stop screw 
 Continuity (IDL±E2)
 0.54 mm (0.021 in.) Continuity
 0.70 mm (0.028 in.) No continuity
(f) Reconnect the vacuum hose to the throttle body.
Sub±Throttle Actuator, Sub±Throttle
Valve and Throttle Position Sensor
1. INSPECT SUB±THROTTLE ACTUATOR
Using an ohmmeter, measure the resistance between the ter-
minals (ACM to A and A±, BCM to B and B±).
Resistance:
0.82±0.98
at 20°C (68°F)
If the resistance is not as specified, replace the actuator.
2. REMOVE SUB±THROTTLE ACTUATOR
Remove the 4 screws and sub±throttle actuator.
± ENGINESFI SYSTEM (2JZ±GTE)EG±293

3. INSPECT SUB±THROTTLE VALVE
Check that there is no clearance between the throttle stop
screw and throttle valve gear when the subthrottle valve is ful-
ly closed.
4. INSPECT SUB±THROTTLE POSITION SENSOR
(a) Set the sub±throttle valve to fully closed position.
(b) Insert a 0.41 mm (0.016 in.) or 0.48 mm (0.019 in.) feeler
gauge between the throttle stop screw and throttle valve
gear.
(c) Using an ohmmeter, measure the resistance between
terminals.
 
 Clearance between
lever and stop screw 
 Between terminals
 
 Resistance
 0 mm (0 in.) VTA±E2 0.3±6.3 k
 0.41 mm (0.016 in.) IDL±E2 0.5 k
or less 0.48 mm (0.019 in.) IDL±E2 Infinity 
 Throttle valve fully
open 
 VTA±E2
 
 2.0±10.8 k

 ± VC±E2 3.5±6.5 k

5. IF NECESSARY, ADJUST SUB±THROTTLE POSITION
SENSOR
(a) Loosen the 2 set screws of the sensor.
(b) Set the sub±throttle valve to fully closed position.
(c) Insert a 0.45 mm (0.018 in.) feeler gauge, between the
throttle stop screw and throttle valve gear. EG±294
± ENGINESFI SYSTEM (2JZ±GTE)

(d) Connect the tester probe of an ohmmeter to the terminals IDL
and E2 of the sensor.
(e) Gradually turn the sensor clockwise until the ohmmeter
deflects, and secure it with the 2 set screws.
(f) Recheck the continuity between terminals IDL and E2.
 
 
Clearance between
lever and stop screw 
 Continuity (IDL±E2)
 0.41 mm (0.016 in.) Continuity
 0.48 mm (0.019 in.) No continuity
6. REINSTALL SUB±THROTTLE ACTUATOR
Install the sub±throttle actuator with the 4 screws.
± ENGINESFI SYSTEM (2JZ±GTE)EG±295

C. Inspect VSV operation
(a) Check that air does not flow from port E to F.
(b) Apply battery voltage across the terminals.
(c) Check that air flows from port E to F.
If operation is not as specified, replace the VSV.
3. REINSTALL VSV
ENGINE COOLANT TEMPERATURE
(ECT) SENSOR
COMPONENTS FOR REMOVAL AND
INSTALLATION
± ENGINESFI SYSTEM (2JZ±GTE)EG±311