TOYOTA SUPRA 1995 Service Repair Manual

The trouble code is indicated, as shown in the illustration at
left (Diagnostic trouble code º42º is
shown as an example).
HINT: When 2 or more trouble codes are stored in memory,
the lower±numbered code is displayed first. If no diagnostic
trouble code is output, or if a diagnostic trouble code is output
even though no diagnostic trouble code output operation is
performed, check the TE 1 terminal circuit on page AT1±93.
DIAGNOSTIC TROUBLE CODE CHECK
BY USING TOYOTA HAND±HELD
TESTER
1. Hook up the TOYOTA hand±held tester to the DLC2.
2. Read the diagnostic trouble codes by following the prompts
on the tester screen.
Please refer to the TOYOTA hand±held tester operator's
manual for further details.
CANCELING DIAGNOSTIC TROUBLE
CODE
After repair of the trouble area, the diagnostic trouble code
retained in the ECM memory must be canceled out by remov-
ing the EFI fuse for 10 seconds or more, with the ignition
switch OFF.
Check that the normal code is output after connecting the
fuse.
ECM TERMINALS STANDARD VALUE
ECM TERMINAL VALUES
MEASUREMENT BY USING TOYOTA BREAK±OUT ±BOX
AND TOYOTA HAND±HELD TESTER
1. Hook up the TOYOTA break±out±box and TOYOTA
hand±held tester to the vehicle.
2. Read the ECM input/output values by following the prompts
on the tester screen.
HINT: TOYOTA hand±held tester has a ºSnapshotº function.
This records the measured values and is effective in the diag-
nosis of intermittent problems.
Please refer to the TOYOTA hand±held tester / TOYOTA
break±out box operator's manual for further details.
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTINGAT1±35

CHECK TERMINAL TT OUTPUT
VOLTAGE
When a voltmeter is connected to the DLC2, the following
items can be checked:
1. Throttle position sensor signal
2. Brake signal
3. Shift position signal
1. VOLTMETER CONNECTION
Connect the positive (+) probe of the voltmeter to terminal TT
and the negative (±) probe to terminal E1 of the DLC2.
HINT: If a voltmeter with small internal resistance is used, the
correct voltage will not be indicated, so use a voltmeter with
an internal resistance of at least 10 k
/V.
2. TURN IGNITION SWITCH TO ON (DO NOT START THE
ENGINE)
3. CHECK THROTTLE POSITION SENSOR SIGNAL
Check if the voltage changes from approx. 0 V to approx. 8
V when the accelerator pedal is gradually depressed from the
fully closed position.
4. CHECK BRAKE SIGNAL (LOCK±UP CUT SIGNAL)
(a) Open the throttle valve fully to apply approx. 8 V to terminal
TT.
(b) In this condition, check terminal TT voltage when the brake
pedal is depressed and released.
TT terminal voltage:
0 V (When brake pedal is depressed)
8 V (When brake pedal is released)
5. START ENGINE
6. CHECK SHIFT POSITION SIGNAL
(VEHICLE SPEED ABOVE 9 km/h, 6 mph)
Check up±shifting together with terminal TT voltage.
HINT: Check for light shocks from up±shifting and for
changes in the tachometer.
 
 Gear Position
 
 Terminal TT output voltage
1st Gear0V 1st Gear0 V
2nd Gear2V 2nd Gear2 V
 2nd Lock up3V2nd Lock±up3 V 
3rd Gear4V 3rd Gear4 V
3rd Lock up5V 3rd Lock±up5 V
O/D6V O/D6 V
 O/D Lock up7VO/D Lock±up7 V
If terminal TT output voltage check cannot be done, do the
check of TT terminal circuit on page AT1±95. AT1±36
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTING

PROBLEM SYMPTOM CONFIRMATION
Taking into consideration the results of the customer problem analysis, try to reproduce the symptoms of
the trouble. If the problem is that the transmission does not up±shift, does not down±shift, or the shift point
is too high or too low, conduct the following road test to confirm the automatic shift schedule and simulate
the problem symptoms.
ROAD TEST
NOTICE: Do the test at normal A/T fluid operating temp.
50±80°C (122 ± 176°F).
1. D POSITION TEST (NORM PATTERN)
Shift into the D position and keep the accelerator pedal
constant at the full throttle valve opening position, and check
the following points:
(a) Check up±shift operation.
Check that 1±2, 2±3 and 3±O/D up±shift takes place, at the
shift point shown in the automatic shift schedule.
(See page AT1±96)
HINT:
(1) O/D Gear Up±shift Prohibition Control.
w Coolant temp. is 60°C (140°F) or less.
w If there is a 10 km/h (6 mph) difference between the set
cruise control speed and
wvehicle speed.
wO/D main switch is pushed ON.
w(During O/D OFF, indicator light lights up.)
(2) O/D Gear Lock±up Prohibition Control.
w Brake pedal is depressed.
w Coolant temp. is 60°C (140°F) or less.
(b) Check for shift shock and slip.
Check for shock and slip at the 1±2, 2±3 and 3±O/ D up±
shifts.
(c) Check for abnormal noise and vibration.
Run at the D position lock±up or O/D gear and check for ab-
normal noise and vibration.
HINT: The check for the cause of abnormal noise and vibra-
tion must be performed very thoroughly as it could also be
due to loss of balance in the torque converter clutch, etc.
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTINGAT1±37

(d). Check kick±down operation.
While running in the D position, 2nd, 3rd and O/D gears,
check to see that the possible kick±down vehicle speed limits
for 2 " 1, 3 " 2 and O/D " 3 kick±downs conform to those
indicated on the automatic shift schedule. (See page
AT1±96)
(e) Check for abnormal shock and slip at kick±down.
(f) Check the lock±up mechanism.
(1) Drive in D position, O/D gear, at a steady speed (lock±up
ON) of about 61 km/h (38 mph).
(2) Lightly depress the accelerator pedal and check that the
RPM does not change abruptly.
If there is a big jump in RPM, there is no lock±up.
2. D POSITION TEST (MANU PATTERN)
Shift into the D position and hold the accelerator pedal
constant at the full throttle valve opening position, and check
the following points:
(a) Check up±shift operation.
2±3 and 3±O/D up shifts should take place, and shift points
should conform to those shown in the automatic shift sched-
ule.
(See page AT1±96)
HINT:
w O/D up±shift or lock±up will not occur when the engine
coolant temp. is below 605C (1405F) and speed is under
63 km/h (39 mph), or if there is a 10 km/h (6 mph)
difference between the set cruise control speed.
w 3rd up±shift or lock±up will not occur when engine
coolant temp. is 355C (955F) and speed is under 40 km/h
(25 mph).
(b) Check for shift shock and slip.
In the same manner, check the shock slip at the 2 " 3 and
3 " O/D up±shifts. AT1±38
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTING

(c) Check for abnormal noise and vibration.
Run at the D position lock±up or O/D gear and check for ab-
normal noise and vibration.
HINT: The check for the cause of abnormal noise and vibra-
tion must be made with extreme care as it could also be due
to loss of balance in the propeller shaft, differential, torque
converter clutch, etc.
(d) Check kick±down operation.
While running in the D position, 2nd, 3rd and O/D gears,
check to see that the possible kick±down vehicle speed limits
for 3 " 2 and O/D " 3 kick±downs conform to those indi-
cated on the automatic shift schedule.
(See page AT1±96)
(e) Check for abnormal shock slip at kick±down.
(f) Check the lock±up mechanism.
(1) Drive in D position, O/D gear, at a steady speed (lock±up
ON) of about 172 km/h (107 mph).
(2) Lightly depress the accelerator pedal and check that the
engine RPM does not change abruptly.
If there is big jump in the engine RPM there is no lock ±up.
3. 2 POSITION TEST (NORM PATTERN)
Shift into the 2 position and, while driving with the accelerator
pedal held constantly at the full throttle valve opening posi-
tion, check on the following points:
(a) Check up±shift operation.
Check to see that the 1 " 2 up±shift takes place and that the
shift point conforms to the automatic shift schedule.
(See page AT1±96)
HINT: There is no O/D up±shift and lock±up in the 2 position.
(b) Check engine braking.
While running in the 2 position and 2nd gear, release the ac-
celerator pedal and check the engine braking effect.
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTINGAT1±39

(c) Check for abnormal noise at acceleration and deceleration,
and for shock at up±shift and down±shift.
4. 2 POSITION TEST (MANU PATTERN)
Shift into the 2 position and while driving with the accelerator
pedal held constantly at the full throttle valve opening posi-
tion, push in one of the pattern selectors and check these
points:
(a) Check no up±shift.
While running in the 2 position, check to see that there is no
up±shift to 3rd gear.
(b) Check engine braking.
While running in the 2 position and 2nd gear, release the ac-
celerator pedal and check the engine braking effect.
(c) C h e c k f o r abnormal noise during acceleration and
deceleration.
5. L POSITION TEST
Shift into the L position and while driving with the accelerator
pedal held constantly at the full throttle valve opening posi-
tion check the these points:
(a) Check no up±shift.
While running in the L position, check that there is no up±shift
to 2nd gear. AT1±40
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTING

(b) Check engine braking.
While running in the L position, release the accelerator pedal
and check the engine braking effect.
(c) C h e c k f o r abnormal noise during acceleration and
deceleration.
6. R POSITION TEST
Shift into the R position and while starting at full throttle,
check for slipping.
CAUTION: Before conducting this test ensure that the
test area is free from personnel and obstruction.
7. P POSITION TEST
Stop the vehicle on a gradient (more than 5°) and after shift-
ing into the P position, release the parking brake.
Then check to see that the parking lock pawl holds the ve-
hicle in place.
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTINGAT1±41

PRELIMINARY CHECK
1. CHECK FLUID LEVEL
HINT:
wDrive the vehicle so that the engine and transmission
are at normal operating temp..
Fluid temp. 70±80 °C (158±176 °F)
wOnly use the COOL range on the dipstick as a rough
reference when the fluid is replaced or the engine does
not run.
(a) Park the vehicle on a level surface and set the parking brake.
(b) With the engine idling and the brake pedal depressed, shift
the shift lever into all positions from P to L position and return
to P position.
(c) Pull out the transmission dipstick and wipe it clean.
(d) Push it back fully into the pipe.
(e) Pull it out and check that the fluid level is in the HOT range.
If the level is at the low side, add fluid.
Fluid type:
DEXRON[ II
NOTICE: Do not overfill.
2. CHECK FLUID CONDITION
If the fluid smells burnt or is black, replace it.
3. REPLACE TRANSMISSION FLUID
(a) Remove the drain plug and drain the fluid.
(b) Reinstall the drain plug securely.
(c) With the engine OFF, add new fluid through the oil filler pipe.
Fluid type:
DEXRON[ II
Capacity:
Dry fill: 7.2 liters (7.6 US qts, 6.3 Imp. qts)
Drain and refill: 1.6 liters (1.7 US qts, 1.4 Imp. qts)
(d) Start the engine and shift the shift lever into all positions from
P to L position and then shift into P position.
(e) With the engine idling, check the fluid level. Add fluid up to the
COOL level on the dipstick.
(f) Check the fluid level at the normal operating temperature
70±80 5C (158±176 5F) and add as necessary.
NOTICE: Do not overfill.
4. CHECK FLUID LEAKS
Check for leaks in the transmission.
If there are leaks, it is necessary to repair or replace O±rings,
seal packings, oil seals, plugs or other parts. AT1±42
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTING

5. INSPECT AND ADJUST THROTTLE CABLE
(a) Check that the throttle valve is fully closed.
(b) Check that the inner cable is not slack.
(c) Measure the distance between the outer cable end and
stopper on the cable.
Standard distance:
0±1 mm (0±0.04 in.)
If the distance is not standard, adjust the cable by the adjust-
ing nuts.
6. INSPECT AND ADJUST SHIFT LEVER POSITION
When shifting the shift lever from the N position to other posi-
tions, check that the lever can be shifted smoothly and accu-
rately to each position and that the position indicator correctly
indicates the position.
If the indicator is not aligned with the correct position, carry
out the following adjustment procedures:
(a) Loosen the nut on the control shaft lever.
(b) Push the control shaft lever fully rearward.
(c) Return the control shaft lever 2 notches to N position.
(d) Set the shift lever to N position.
(e) While holding the shift lever lightly toward the R position side,
tighten the shift lever nut.
(f) Start the engine and make sure that the vehicle moves
forward when shifting the lever from the N to D position and
reverses when shifting it to the R position.
7. INSPECT AND ADJUST PARK/NEUTRAL POSITION
SWITCH
Check that the engine can be started with the shift lever only
in the N or P position, but not in other positions.
If not as started above, carry out these adjustment proce-
dures:
(a) Loosen the park/neutral position switch bolt and set the shift
lever to the N position.
(b) Align the groove and neutral basic line.
(c) Hold in position and tighten the bolt.
Torque: 13 NVm (130 kgfVcm, 9 ftVlbf)
For continuity inspection of the park/neutral position switch,
see page AT1±81.
8. INSPECT IDLE SPEED
Idle speed:
700 + 50 rpm
(In N position and air conditioner OFF)
± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTINGAT1±43

MECHANICAL SYSTEM TEST
STALL TEST
The object of this test is to check the overall performance of the transmission and engine by measuring
the stall speeds in the D and R positions.
NOTICE:
wDo the test at normal operating fluid temp. 50±80 °C (122±176 °F).
wDo not continuously run this test longer than 5 seconds.
wTo ensure safety, conduct this test in a wide, clear, level area which provides good traction.
wThe stall test should always be carried out in pairs. One technician should observe the
conditions of wheels or wheel stoppers outside the vehicle while the other is doing the test.
MEASURE STALL SPEED
(a) Chock the 4 wheels.
(b) Connect a tachometer to the engine.
(c) Fully apply the parking brake.
(d) Keep your left foot pressed firmly on the brake pedal.
(e) Start the engine.
(f) Shift into the D position. Fully depress the accelerator pedal with your right foot. Quickly read the stall
speed.
Stall speed:
2,450 + 150 rpm
(g) Do the same test in R position.
Quickly read the stall speed.
Stall speed:
2,450 + 150 rpm
AT1±44± AT340E (2JZ±GE) AUTOMATIC TRANSMISSIONTROUBLESHOOTING