cruise control TOYOTA SUPRA 1997 Service Owners Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1997, Model line: SUPRA, Model: TOYOTA SUPRA 1997Pages: 1807, PDF Size: 39.36 MB
Page 1306 of 1807
EM0AU-03
A03678
No.1 Air Hose
Air Cleaner DuctHood
Air Cleaner and MAF
Meter Assembly
Cruise Control Actuator Cable
Water Pump Pulley Heater Water Hose
Actuator Cable
EVAP Hose
Break Booster
Hold-Down
Clamp
Battery
Insulator Vacuum Hose
Battery
Battery TrayFan and Fluid
Coupling Assembly
Drive Belt
Drive Belt Tension
Damper (M/T)
No.5 Air Hose
Upper Radiator Support
Radiator Lower
Hose
Reservoir Inlet Hose
Electric Cooling Fan Connector
ECT Switch (for Electric Cooling Fan) Connector
Radiator Assembly
Engine Under Cover No.2 Air Tube
No.2 Fan ShroudClipCharcoal Canister EM-54
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1159 Author: Date:
1997 SUPRA (RM502U)
ENGINE UNIT
COMPONENTS
Page 1310 of 1807
EM0AV-02
P11544
(2)(3)
(1) EM-58
- ENGINE MECHANICAL (2JZ-GTE)ENGINE UNIT
1163 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE HOOD
2. REMOVE RADIATOR ASSEMBLY
(See page CO-22)
3. DRAIN ENGINE OIL
4. DRAIN FUEL FROM FUEL TANK
5. REMOVE NO.1 AIR HOSE
6. DISCONNECT CONTROL CABLES FROM
THROTTLE BODY
Disconnect these cables:
Accelerator cable
Cruise control actuator cable
7. REMOVE AIR CLEANER AND MAF METER
ASSEMBLY
(a) Remove the 3 bolts.
(b) Loosen the hose clamp, disconnect the air hose from the
intake air connector.
(c) Disconnect the MAF meter wire from the clamp on the air
cleaner case.
(d) Disconnect the MAF meter connector, and remove the air
cleaner and MAF meter assembly.
8. M/T:
REMOVE DRIVE BELT TENSIONER DAMPER
(See page EM-15)
9. REMOVE DRIVE BELT, FAN, FLUID COUPLING
ASSEMBLY AND WATER PUMP PULLEY
(See page CO-7)
10. REMOVE CHARCOAL CANISTER
11. DISCONNECT HEATER WATER HOSES
12. DISCONNECT BRAKE BOOSTER VACUUM HOSE
13. DISCONNECT EVAP HOSE
14. DISCONNECT WIRES AND CONNECTORS
(a) Disconnect these connectors:
(1) Solenoid resistor connector
(2) Noise filter connector
(3) Igniter connectors
(b) Disconnect the engine wire from the PS oil reservoir pro-
tector
.
Page 1357 of 1807
EM0A9-02
P11759
P12644
P11760
P11757
EM-4
- ENGINE MECHANICAL (2JZ-GTE)VALVE CLEARANCE
1109 Author: Date:
1997 SUPRA (RM502U)
VALVE CLEARANCE
INSPECTION
HINT:
Inspect and adjust the valve clearance when the engine is cold.
1. REMOVE IGNITION COILS ASSEMBLIES
(See page IG-6)
2. DISCONNECT ENGINE WIRE PROTECTOR FROM
NO.4 TIMING BELT COVER
(a) Disconnect the engine wire from the 4 wire clamps.
(b) Lift out the engine wire protector from the cylinder head
covers.
3. DISCONNECT ENGINE WIRE PROTECTOR FROM
COWL TOP PANEL
(a) Remove the bolt, and disconnect the ground strap.
(b) Remove the 2 bolts, and lift up the engine wire protector.
4. REMOVE IAC VALVE PIPE
(a) Disconnect the 5 air hoses from the IAC valve pipe.
(b) Remove the IAC valve pipe from the pipe clamp on the
No.1 cylinder head cover.
5. REMOVE NO.1 AND NO.2 CYLINDER HEAD
COVERS
(a) Disconnect the cruise control actuator cable from the
cable bracket.
(b) Remove the bolt holding the VSV to the turbo outlet duct.
(c) Disconnect the 2 PCV hoses from the cylinder head cov-
ers.
Page 1360 of 1807
EM0494
P11926
SST (B)
SST (A)
P11777
Seal Packing
- ENGINE MECHANICAL (2JZ-GTE)VALVE CLEARANCE
EM-7
111 2 Author: Date:
1997 SUPRA (RM502U)
(b) Determine the replacement adjusting shim size according
to the following Formula or Charts:
Using a micrometer, measure the thickness of the
removed shim.
Calculate the thickness of a new shim so the valve
clearance comes within specified value.
T .......... Thickness of used shim
A .......... Measured valve clearance
N .......... Thickness of new shim
Intake
N = T + (A - 0.20 mm (0.008 in.))
Exhaust
N = T + (A - 0.30 mm (0.012 in.))
Select a new shim with a thickness as close as pos-
sible to the calculated values.
HINT:
Shims are available in 17 sizes in increments of 0.050 mm
(0.0020 in.), from 2.500 mm (0.0984 in.) to 3.300 mm (0.1299
in.).
(c) Install a new adjusting shim.
Place a new adjusting shim on the valve lifter, with
imprinted numbers facing down.
Press down the valve lifter with SST (A), and re-
move SST (B).
SST 09248-55040
(d) Recheck the valve clearance.
9. REINSTALL NO.1 AND NO.2 CYLINDER HEAD COV-
ERS
(a) Remove any old packing (FIPG) material.
(b) Apply seal packing to the cylinder head as shown in the
illustration.
Seal packing:
Part No. 08826-00080 or equivalent
(c) Install the gaskets to the No.1 and No.2 cylinder head
covers.
(d) Install the 12 seal washers to the bolts.
(e) Install the No.2 cylinder head cover with the 6 bolts, 4 seal
washers and 4 nuts..
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(f) Install the No.1 cylinder head cover with the 6 bolts, 4 seal
washers and 4 nuts..
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(g) Connect the 2 PCV hoses to the cylinder head covers.
(h) Install the bolt holding the VSV to the turbo outlet duct.
(i) Connect the cruise control actuator cable to the cable
bracket.
Page 1400 of 1807
P12646
Z16792
IAC Valve Pipe Clamp
PCV Valve Cruise
Control
Actuator
Cable
Bracket
No.2
No.1
P04466
A02174
- ENGINE MECHANICAL (2JZ-GTE)CYLINDER HEAD
EM-31
1136 Author: Date:
1997 SUPRA (RM502U)
14. REMOVE TIMING BELT FROM CAMSHAFT TIMING
PULLEYS (See page EM-15)
NOTICE:
Support the timing belt, so that the meshing of the
crankshaft timing pulley and timing belt does not
shift.
Be careful not to drop anything inside the timing belt
cover.
Do not allow the timing belt to come into contact with
oil, water or dust.
15. REMOVE IGNITION COILS ASSEMBLIES
(See page IG-6)
16. REMOVE SPARK PLUGS
17. REMOVE NO.1 AND NO.2 CYLINDER HEAD
COVERS
(a) Remove the 2 bolts, cruise control actuator cable bracket
and IAC valve pipe clamp.
(b) Remove the PCV valve.
(c) Remove the 6 bolts, 2 nuts, 8 seal washers and No.1 cyl-
inder head cover and gasket.
(d) Remove the 6 bolts, 2 nuts, 8 seal washers and No.2 cyl-
inder head cover and gasket.
18. REMOVE CAMSHAFT TIMING PULLEYS
Hold the hexagon portion of the camshaft with a wrench, and
remove the pulley mounting bolt and camshaft pulley.
19. REMOVE NO.4 TIMING BELT COVER
Remove the 4 bolts and timing belt cover.
Page 1474 of 1807
SF0GN-01
P18725
Fuel Pressure Regulator
O - Ring
Cruise Control Actuator Cable
Throttle Body
Sub-Throttle
Position Sensor
Connector
Air Hose
Water Bypass HosePS Air HoseVacuum Sensing Hose
Gasket
Fuel Return Pipe
Gasket
Accelerator
Throttle Position Sensor Connector
EVAP Hose
Sub-Throttle Actuator Connector Gasket
Non-reusable part
- SFI (2JZ-GTE)FUEL PRESSURE REGULATOR
SF-15
1341 Author: Date:
1997 SUPRA (RM502U)
FUEL PRESSURE REGULATOR
COMPONENTS
Page 1498 of 1807
SF0H7-01
P18724
Cruise Control Actuator Cable
Throttle Body
Sub-Throttle
Position Sensor
Connector
PS Air Hose Air Hose Gasket
Throttle Position Sensor
Connector
Sub-Throttle Actuator ConnectorEVAP Hose
Water Bypass HoseAccelerator Cable
Non - reusable part SF-42
- SFI (2JZ-GTE)THROTTLE BODY
1368 Author: Date:
1997 SUPRA (RM502U)
COMPONENTS
Page 1499 of 1807
P11327
(4) (3)
(2)
(!) (5)
(6)
P11328
SF0H8-01
P11329
(1)
(2)
(3)
(4)
- SFI (2JZ-GTE)THROTTLE BODY
SF-43
1369 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE THROTTLE BODY
(a) Disconnect the hose, cables and connectors from the
throttle body:
(1) Air hose
(2) Accelerator cable
(3) Cruise control actuator cable
(4) Throttle position sensor connector
(5) Sub-throttle position sensor connector
(6) Sub-throttle actuator connector
(b) Remove the 2 bolts and 2 nuts, and disconnect the
throttle body from the air intake chamber.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)
(c) Remove the gasket.
HINT:
Use a new gasket.
(d) Disconnect these hoses from the throttle body, and re-
move the throttle body:
(1) EVAP hose
(2) Water bypass hose (from No.4 water bypass pipe)
(3) Water bypass hose (from cylinder head)
(4) PS air hose
Page 1529 of 1807
SF0I0-01
Z13774
Cruise Control Actuator Cable
Accelerator Cable
Throttle Body
Sub-Throttle
Position Sensor
Connector
Air Hose Gasket
Throttle Position Sensor
Connector
EVAP Hose
Sub-Throttle Actuator Connector
Water Bypass Hose
Knock Sensor 1
Engine Wire
Bracket
Starter
Starter Connector
Non-reusable partStarter Wire PS Air Hose
Knock Sensor 1 Connector
Knock Sensor 2
Knock Sensor 2 Connector SF-74
- SFI (2JZ-GTE)KNOCK SENSOR
1400 Author: Date:
1997 SUPRA (RM502U)
KNOCK SENSOR
COMPONENTS
Page 1773 of 1807
SS0D4-01
- SERVICE SPECIFICATIONSBRAKE
SS-61
218 Author: Date:
1997 SUPRA (RM502U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Master cylinder x Piston stopper bolts101007
Master cylinder x Reservoir1.81816 in.´lbf
Master cylinder x Brake booster131309
Brake line union nut1515511
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Bleeder plug1111 08
Front disc brake caliper x Steering knuckle 2JZ-GTE Engine11 81,20087
Front disc brake torque plate x Steering knuckle 2JZ-GE Engine11 81,20087
Front disc brake caliper installation bolt 2JZ-GE Engine3435025
Front disc brake caliper x Flexible hose union bolt3031022
Rear disc brake caliper x Axle carrier 2JZ-GTE Engine1041,06577
Rear disc brake torque plate x Axle carrier 2JZ-GE Engine1041,06577
Rear disc brake caliper installation bolt 2JZ-GE Engine3435025
Rear disc brake caliper x Flexible hose union bolt3031022
ABS actuator x ABS actuator bracket5.45548 in.´lbf
ABS actuator assembly x Body1919514
Cruise control actuator x Body1919514
Cruise control actuator x ABS actuator x Body1919514
Front speed sensor installation bolt7.88069 in.´lbf
Front speed sensor harness set bolt5.45548 in.´lbf
Rear speed sensor installation bolt7.88069 in.´lbf
Rear speed sensor harness set nut5.45548 in.´lbf