TOYOTA SUPRA 1997 Service Repair Manual

SA0726
- SUSPENSION AND AXLEREAR DRIVE SHAFT
SA-53
1743 Author
: Date
:
1997 SUPRA (RM502U)
(d) Mount the inboard joint in a soft jaw vise.
(e) Using a screwdriver and hammer, remove the inboard
joint cover from the inboard joint.
NOTICE:
Make sure the cage and inner race are not positioned too
much to one side of the outer race.
5. REMOVE BOOTS FROM DRIVE SHAFT
Remove the inboard joint boot and outboard boot.

SA1TE-01
SA0721
Matchmarks
SA1328
Narrow
Wide
SA0830
R 11111
Vinyl tape SA-54
- SUSPENSION AND AXLEREAR DRIVE SHAFT
1744 Author
: Date
:
1997 SUPRA (RM502U)
REASSEMBLY
1. ASSEMBLE INBOARD JOINT
If the joint has come apart, reassemble it in the following order.
(a) Align the matchmarks placed before removal.
HINT:
When the matchmarks have disappeared, do the following pro-
cedure.
(1) Install the inner race to the cage so that the in-
dented bevelled part of the inner race is on the op-
posite side to the bevelled top of the cage.
(2) Install the outer race so that the indented side of the
outer race is facing the same side as the bevelled
surface of the cage.
(3) Match the narrow projections of the inner race with
the wide projections of the outer race.
(b) Tilt the cage and inner race to the side and insert the balls
one by one.
NOTICE:
When the cage and inner race are tilted over, support the
joint with your hand to prevent the balls from falling out.
2. TEMPORARILY INSTALL 2 NEW BOOTS AND 4 NEW
BOOT CLAMPS
(a) Place 4 new boot clamps to the boots.
HINT:
Before installing the boots, wrap vinyl tape around the spline of
the shaft to prevent damaging the boots.
(b) Install 2 boots to the drive shaft.

SA0679
FIPG
Seal Diameter
(0.039 -
0.071 in.) 1.0 - 1.8 mm
Z08195
Cover
R00194
Matchmarks
R08197
- SUSPENSION AND AXLEREAR DRIVE SHAFT
SA-55
1745 Author
: Date
:
1997 SUPRA (RM502U)
3. INSTALL INBOARD JOINT COVER
(a) Apply FIPG to the inboard joint cover as shown in the il-
lustration.
FIPG:
Part No.08826-00801, THREE BOND 1121 or equiva-
lent
Install a nozzle that is cut to 1 mm (0.04 in.) opening.
HINT:
Avoid applying an excessive amount to the surface.
(b) Clean the surface of the inboard joint facing the cover.
(c) Align the bolt holes of the cover with those of the inboard
joint, then insert the hexagon bolts.
(d) Use a plastic hammer to tap the rim of the inboard joint
cover in place. Do this in the order shown, and repeat sev-
eral times.
4. INSTALL INBOARD JOINT
(a) Align the matchmarks placed before removal.
(b) Using a brass bar and hammer, install the inboard joint
onto the drive shaft.
NOTICE:
Check that the brass bar is touching the inner race, and not
the cage.
(c) Using a snap ring expander, install a new snap ring.
5. ASSEMBLE BOOTS TO JOINTS
Before assembling the boot, pack with only the same amount
of grease that was wiped off.
Grease capacity:
Inboard and Outboard joint:
100 - 105 g (3.5 - 3.7 oz.)
HINT:
Use the grease supplied in the boot kit.
NOTICE:

Keep grease off the joint connection groove of the
boot.

Pack with grease all over the ball contact surface in-
side the joint.

W00623
SST
30°
R06938
0.8 mm (0.031 in.)
or less
SST
R08199
SA1465
SA-56
- SUSPENSION AND AXLEREAR DRIVE SHAFT
1746 Author
: Date
:
1997 SUPRA (RM502U)
6. 2JZ-GTE:
INSTALL NEW BOOT CLAMPS TO BOTH BOOTS
(a) Position the clamp onto the boot.
HINT:
Pinch the inboard side of the boot clamp, as shown in the il-
lustration.
(b) Place SST onto the clamp.
SST 09521-24010
(c) Tighten the SST so that the clamp is pinched.
NOTICE:
Do not overtighten the clamp by the SST.
(d) Using SST, adjust the clearance of the clamp.
SST 09240-00020
Clearance: 0.8 mm (0.031 in.) or less
(e) The drive shaft is designed to move ±20 mm from the
standard position.
Drive shaft standard length
RHLH
M/T598.5 mm (23.602 in.)547.5 mm (21.555 in.)
A/T598.5 mm (23.602 in.)553.5 mm (21.791 in.)
7. 2JZ-GE:
INSTALL NEW BOOT CLAMPS TO BOTH BOOTS
(a) Be sure the boot is on the shaft groove.
(b) Using a screwdriver, bend the clamp and lock it as shown.
(c) The drive shaft is designed to move ± 20 mm from stan-
dard position.
Drive shaft standard length
RH582.4 mm (22.929 in.)
LH537.4 mm (21.157 in.)

Z04028
R07026
- SUSPENSION AND AXLEREAR DRIVE SHAFT
SA-57
1747 Author
: Date
:
1997 SUPRA (RM502U)
8. INSTALL NEW END COVER
(a) Pack grease into the end cover.
Grease capacity: 50 - 55 g (1.8 - 1.9 oz.)
(b) Clean the surface of the inboard joint facing the cover.
(c) Glue on a new gasket, with the side with adhesive on it
facing toward the outer race side of the inboard joint.
(d) Align the bolt holes of the cover with those of the inboard
joint.
(e) Install the 6 hexagon bolts and 2 washers to the end cover
side.
(f) Install the 6 nuts to the boot side.
(g) 2JZ-GE:
Using a 8 mm hexagon wrench, tighten the bolts. Do this
in the order shown, and repeat several times.
(h) 2JZ-GTE:
Using a 10 mm hexagon wrench, tighten the bolts. Do this
in the order shown, and repeat several times.
(i) Check that the claw of the end cover touches the inboard
joint.
9. CHECK DRIVE SHAFT (See page SA-52)

SA0PV-02
W02906
Differential
Differential Side Gear Shaft Oil Seal
Rear Drive Shaft Washer
Exhaust Pipe Lower Suspension Arm Brace
O-Ring
Exhaust Pipe
Support Ring Gasket
Non-reusable partWasher
WasherSnap Ring
Cotter Pin
Lock Cap 2JZ-GTE
- SUSPENSION AND AXLEREAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
SA-59
1749 Author
: Date
:
1997 SUPRA (RM502U)
REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
COMPONENTS

SA0PW-01
R07211
R07210
SST
R00220
SST
R07212
SST SA-60
- SUSPENSION AND AXLEREAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
1750 Author
: Date
:
1997 SUPRA (RM502U)
REPLACEMENT
1. DRAIN HYPOID GEAR OIL
2. REMOVE REAR DRIVE SHAFT (See page SA-51)
3. REMOVE SIDE GEAR SHAFT
(a) 2JZ-GTE M/T:
Equally tighten both bolts at the same time and pull out
the side gear shaft.
NOTICE:
Pull out the side gear shaft until a nut can fit behind the
shaft. Pulling the shaft out too far will damage the dust cov-
er.
(b) Using SST and 2 bolts, nuts, remove the side gear shaft.
SST 09520-24010
4. REMOVE SNAP RING
Remove the snap ring from the side gear shaft.
5. REMOVE SIDE GEAR SHAFT OIL SEAL
Using SST, remove the oil seal.
SST 09308-00010
6. INSTALL SIDE GEAR SHAFT OIL SEAL
(a) 2JZ-GTE M/T:
Using SST and a hammer, install a new oil seal.
SST 09223-15030, 09950-70010 (09951-07150)
(b) Except 2JZ-GTE M/T:
Using SST and a hammer, install a new oil seal.
SST 09608-32010, 09950-70010 (09951-07150)
(c) Apply MP grease to the oil seal lip.

Z04031
R08549
Less than 5 mm (0.20 in.)
- SUSPENSION AND AXLEREAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
SA-61
1751 Author
: Date
:
1997 SUPRA (RM502U)
7. INSTALL SIDE GEAR SHAFT
(a) Install a new snap ring to the side gear shaft.
(b) Coat MP grease onto the snap ring.
(c) Using a brass bar and hammer, install the side gear shaft
to the differential.
NOTICE:
Be careful not damage the side gear shaft and oil seal.
HINT:
Whether or not the side gear shaft is making contact with the
pinion shaft can be determined by the sound or feeling when
driving it in.
8. CHECK INSTALLATION OF SIDE GEAR SHAFT
Check that the side gear shaft will not come out by trying to pull
it out by hand.
9. INSTALL REAR DRIVE SHAFT (See page SA-58)
10. FILL DIFFERENTIAL WITH HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
Oil grade: Hypoid gear oil API GL-5
Viscosity:
Above -18 °C (0 °F) SAE 90
Below -18 °C (0 °F) 80W-90 or SAE 80W
Capacity: 1.35 liters (1.43 US qts, 1.19 lmp. qts)

SA0PX-02
W02984
Drive Shaft
Adjusting ShimStabilizer Bar
Differential
Mounting Cushion Washer
Center Floor
Crossmember Brace Upper Mount Stopper
Lower Mount Stopper
Heat Insulator WasherWasher
Washer
(2JZ-GTE Only) 2JZ-GTE:2JZ-GTE:
2JZ-GTE:
2JZ-GTE: Sport Roof Propeller Shaft
Gasket
Oxygen Sensor
Cover Exhaust Pipe
Non-reusable partO-Ring Heat InsulatorCenter Floor
Crossmember
Brace
Gasket Heat
InsulatorOxygen Sensor SA-62
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
1752 Author
: Date
:
1997 SUPRA (RM502U)
REAR DIFFERENTIAL CARRIER
COMPONENTS

W02904
Side Bearing
Ring Gear
Differential Case
Side Bearing Drive Pinion Drive Pinion
Rear Bearing
Adjusting
Washer
Side Gear Shaft
Snap Ring
Oil Seal
Dust
Cover
x8
Adjusting Plate WasherDifferential
Carrier Retainer
O-ring Bearing Outer Race
Drain Plug
GasketBreather Plug
x8
Differential
Carrier Cover
Differential
Carrier Retainer
Snap Ring Filler Plug
Gasket
Differential CarrierBearing
Outer
Race
O-ring
Adjusting
Plate WasherDust Cover
Side Gear
Shaft x8
Spacer Oil Slinger
Drive Pinion Front Bearing Oil Seal
Dust Deflector Companion Flange

Non-reusable part
Precoated part 2JZ-GTE M/T


- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA-63
1753 Author
: Date
:
1997 SUPRA (RM502U)