TOYOTA SUPRA 1997 Service Repair Manual
Manufacturer: TOYOTA, Model Year: 1997, Model line: SUPRA, Model: TOYOTA SUPRA 1997Pages: 1807, PDF Size: 39.36 MB
Page 1681 of 1807
W02910
Except 2JZ-GTE M/T
Conventional Type
Side Gear
Pinion Gear
Thrust Washer
Side Gear
Thrust Washer
Straight Pin Pinion Gear Shaft Thrust Washer
Thrust WasherPinion Gear
Side Bearing
Drive Pinion
Driving Pinion Rear Bearing
Adjusting Washer
Ring Gear
Differential CaseSide Bearing Snap Ring
Oil Seal
Differential
Carrier Retainer
O-Ring
Adjusting Plate Washer
Bearing Outer Race
Side Gear
Shaft
Dust CoverBreather Plug
x8 Drain Plug
Gasket
Differential Carrier
Cover
Deflector
O-ring
Oil Seal
Snap Ring
Side Gear
Shaft Dust Cover x8
Differential
Carrier
Retainer Adjusting
Plate Washer Bearing
Outer Race
Differential Carrier Spacer
Driven Pinion
Front Bearing
Oil Slinger Dust DeflectorFiller Plug x8
Gasket
Companion
Flange
Oil Seal
Non-reusable part
Precoated part
x10
SA-64
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
1754 Author: Date:
1997 SUPRA (RM502U)
Page 1682 of 1807
SA0PY-02
R06615
Matchmarks
R06904
R06905
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA-65
1755 Author: Date:
1997 SUPRA (RM502U)
REMOVAL
1. DRAIN HYPOID GEAR OIL
2. REMOVE PROPELLER SHAFT
(See page PR-4)
3. DISCONNECT BOTH REAR DRIVE SHAFTS FROM
DIFFERENTIAL
(a) Place matchmarks on the drive shaft and side gear shaft.
(b) 2JZ-GE:
Using a 8 mm hexagon wrench, remove the 16 bolts and
disconnect both drive shafts from the differential.
(c) 2JZ-GTE:
Using a 10 mm hexagon wrench, remove the 16 bolts and
disconnect both drive shafts from the differential.
Torque: 83 N´m (850 kgf´cm, 61 ft´lbf)
HINT:
Apply a light coat of engine oil on the threads of the bolts.
Torque: 65 N´m (660 kgf´cm, 48 ft´lbf)
(d) Support both drive shafts securely.
4. REMOVE REAR STABILIZER BAR
(See page SA-108)
5. REMOVE DIFFERENTIAL
(a) Support the differential with a jack.
(b) Using a 12 mm hexagon wrench, remove the bolts.
Torque: 142 N´m (1,450 kgf´cm, 105 ft´lbf)
(c) Remove the 2 bolts and lower mount stoppers.
Torque: 147 N´m (1,500 kgf´cm, 108 ft´lbf)
(d) Remove the differential.
Page 1683 of 1807
R07386
Adjusting Shim SA-66
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
1756 Author: Date:
1997 SUPRA (RM502U)
(e) Remove the upper mount stopper from the differential
carrier.
HINT:
During production, some vehicles did not need adjusting
shims to be fitted.
Use the upper mount stopper which was removed.
Page 1684 of 1807
SA0PZ-01
R00029
R0721310 mm (0.39 in.)
R00028
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA-67
1757 Author: Date:
1997 SUPRA (RM502U)
DISASSEMBLY
1. SET DIFFERENTIAL CARRIER TO OVERHAUL STAND
ETC., AS SHOWN
2. CHECK DRIVE PINION SHAFT RUNOUT
Using dial indicator, measure the drive pinion shaft runout.
Maximum runout
ALL0.08 mm (0.0031 in.)
If the runout is not within the specification, replace the drive pin-
ion and/or ring gear.
3. REMOVE DIFFERENTIAL CARRIER COVER
(a) Remove the 8 bolts from the carrier cover.
(b) Using a brass bar and hammer, separate the cover and
carrier.
4. CHECK RING GEAR RUNOUT
Using a dial indicator, measure the ring gear runout.
Maximum runout
2JZ-GTE M/T0.08 mm (0.0031 in.)
Others0.05 mm (0.0020 in.)
If the runout is not within the specification, replace the drive pin-
ion, ring gear and/or differential case.
Page 1685 of 1807
R00027
Z08859
SST
(or 36 mm Deep
Socket)
R00025
SA-68
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
1758 Author: Date:
1997 SUPRA (RM502U)
5. CHECK RING GEAR BACKLASH
Using a dial indicator, measure the backlash of the ring gear
and drive pinion at 3 points (minimum) and check that the aver-
age value is within the specification.
Backlash (average value)
ALL0.08 - 0.13 mm (0.0031 - 0.0051 in.)
NOTICE:
The difference between the maximum and minimum mea-
sured values must be less than 0.05 mm (0.0020 in.).
If the backlash is not within the specification, adjust the ring
gear backlash (See page SA-74).
6. MEASURE DRIVE PINION PRELOAD
Using SST (or a 36 mm deep socket) and a torque wrench,
measure the preload of backlash between the drive pinion and
ring gear.
SST 09229-55010
Preload (at starting)
2JZ-GTE M/T1.0 - 1.2 N´m (10 - 12 kgf´cm, 8.9 - 10.6 in.´lbf)
Others0.5 - 0.8 N´m (5 - 8 kgf´cm, 4.3 - 6.9 in.´lbf)
7. CHECK TOTAL PRELOAD
Using SST (or a 36 mm deep socket) and a torque wrench,
measure the preload with the teeth of the drive pinion and ring
gear in contact.
SST 09229-55010
Total preload (at starting)
Drive pinion preload plus
2JZ - GTE M/T0.4 - 0.6 N´m (4 - 6 kgf´cm, 3.4 - 5.2 in.´lbf)
Others0.5 - 0.8 N´m (5 - 8 kgf´cm, 4.3 - 6.9 in.´lbf)
If necessary, disassemble and inspect the differential.
8. CONVENTIONAL DIFFERENTIAL ONLY:
CHECK PINION GEAR BACKLASH
Using a dial indicator, measure the pinion gear backlash while
holding one side gear toward the case.
Backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.)
If the backlash is not within the specification, install the correct
thrust washer (See page SA-74).
9. CHECK TOOTH CONTACT PATTERN
(See page SA-74)
Page 1686 of 1807
R07214
R00243
SST
R07215
SST
R11079
SST
SST
R07217
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA-69
1759 Author: Date:
1997 SUPRA (RM502U)
10. REMOVE SIDE GEAR SHAFT
(a) 2JZ-GTE M/T:
Equally tighten both bolts at the same time and pull out
the side gear shaft.
NOTICE:
Pull out the side gear shaft until a nut can fit behind the
shaft. Pulling the shaft out too far will damage the dust cov-
er.
(b) Using SST, 2 bolts and nuts, remove the side gear shaft.
SST 09520-24010
(c) Using a screwdriver, remove the snap ring from the side
gear shaft.
11. REMOVE SIDE GEAR SHAFT OIL SEALS
Using SST, remove the oil seal.
SST 09308-00010
12. REMOVE DIFFERENTIAL CARRIER RETAINER (AND
ADJUSTING PLATE WASHER)
(a) Remove the 8 bolts.
(b) 2JZ-GTE M/T:
Using SST, remove the carrier retainer and adjusting
plate washer.
SST 09550-10012 (09558-10010),
09950-40010 (09951-04010, 09952-04020,
09953-04020, 09954-04010, 09955-04070,
09957-04010, 09958-04010)
(c) Others:
Using 2 screwdrivers, remove the carrier retainer.
(d) Using a screwdriver, remove the O-ring from the carrier
retainer.
Page 1687 of 1807
R07327
Z09012
R00051
SST
R07218
SST
(or 36 mm Deep
Socket)
SST
R00024
SA-70
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
1760 Author: Date:
1997 SUPRA (RM502U)
13. REMOVE DIFFERENTIAL CASE
Take the differential case out of the carrier while lifting the ring
gear side, as shown in the illustration.
14. REMOVE SIDE BEARING OUTER RACE (AND AD-
JUSTING PLATE WASHER)
(a) 2JZ-GTE M/T:
Using a brass bar and hammer, remove the outer race.
(b) Others:
Using SST and a press, remove the outer race and adjust-
ing plate washer.
SST 09950-60020 (09951-00710),
09950-70010 (09951-07150)
15. REMOVE DRIVE PINION, OIL SLINGER (2JZ- GTE
M/T), SPACER AND COMPANION FLANGE
(a) Using a chisel and hammer, loosen the staked part of the
nut.
(b) Using SST (or 36 mm deep socket wrench), remove the
nut.
SST 09229-55010,
09330-00021
(c) Using a press, remove the drive pinion with the rear bear-
ing and spacer.
NOTICE:
Be careful not to drop the drive pinion.
(d) Remove the companion flange.
(e) Remove the oil slinger (2JZ-GTE M/T) and spacer from
the drive pinion.
Page 1688 of 1807
R07220
SST
R11089
SST
R07387
R11080
SST
R00049
Matchmarks
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA-71
1761 Author: Date:
1997 SUPRA (RM502U)
16. REMOVE OIL SEAL
Using SST, remove the oil seal.
SST 09308-00010
17. REMOVE OIL SLINGER (EXCEPT 2JZ-GTE M/T) AND
FRONT BEARING
Remove the oil slinger (except 2JZ-GTE M/T) and front bearing
by hand.
18. REMOVE REAR BEARING FROM DRIVE PINION
Using SST and a press, remove the rear bearing from the drive
pinion.
SST 09950-00020
19. REMOVE FRONT AND REAR BEARING OUTER
RACES AND ADJUSTING PLATE WASHER
Using a brass bar and hammer, remove the outer races and ad-
justing plate washer from the differential carrier.
HINT:
Measure the adjusting plate washer thickness and make a note
down of it for reassemble.
20. REMOVE LH AND RH SIDE BEARINGS
Using SST, remove the LH and RH side bearings from the differ-
ential case.
SST 09550-10012 (09558-10010),
09950-40010 (09951-04010, 09952-04010,
09953-04020, 09954-04010, 09955-04070,
09957-04010, 09958-04010)
HINT:
Fix the claws of SST to the notch in the differential case.
21. REMOVE RING GEAR
(a) Place matchmarks on the ring gear and differential case.
(b) Remove the ring gear set bolts.
(c) Using a plastic hammer, tap on the ring gear to separate
it from the differential case.
Page 1689 of 1807
R07223
SA1279
SA-72
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
1762 Author: Date:
1997 SUPRA (RM502U)
22. CONVENTIONAL DIFFERENTIAL:
DISASSEMBLE DIFFERENTIAL CASE
NOTICE:
Do not disassemble the differential case except conven-
tional differential.
(a) Using a pin punch and hammer, remove the straight pin.
(b) Remove these parts from the differential case.
Pinion shaft
2 pinion gears
2 pinion gear thrust washers
2 side gears
2 side gears thrust washers
Page 1690 of 1807
SA0Q0-01
R11081
SST
SA1173
SST
R00041
SST
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA-73
1763 Author: Date:
1997 SUPRA (RM502U)
REPLACEMENT
1. REPLACE COMPANION FLANGE DUST DEFLECTOR
(a) Using SST and a press, remove the dust deflector.
SST 09950-00020, 09950-60010 (09951-00510)
(b) 2JZ-GTE M/T:
Using SST and a press, install a new dust deflector.
SST 09316-2001 1, 09316-60011 (09316-00011)
(c) Others:
Using SST and a press, install a new dust deflector.
SST 09316-6001 1 (09316-00011)
2. REPLACE SIDE GEAR SHAFT DUST COVER
(a) Using a screwdriver, remove the dust cover.
(b) Using SST and a press, install a new dust cover.
SST 09502- 24010, 09950- 60020 (09951- 00780),
09950-70010 (09951-07150)