height TOYOTA SUPRA 1997 Service User Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1997, Model line: SUPRA, Model: TOYOTA SUPRA 1997Pages: 1807, PDF Size: 39.36 MB
Page 1632 of 1807
SA0OS-02
SA3213
AB
D
Front
C
R05816R05817F03229
LH
RHA
E = B - AB
C
D
F = D - C SA-8
- SUSPENSION AND AXLEREAR WHEEL ALIGNMENT
1698 Author: Date:
1997 SUPRA (RM502U)
REAR WHEEL ALIGNMENT
INSPECTION
1. MEASURE REAR VEHICLE HEIGHT
(See page SA-3)
2. INSTALL CAMBER- CASTER- KINGPIN GAUGE
ONTO VEHICLE OR POSITION VEHICLE ON WHEEL
ALIGNMENT TESTER
Follow the specific instructions of the equipment manufacturer.
3. INSPECT CAMBER
2JZ-GE2JZ-GTE
Camber
Left-right error-1°35' ± 45'
(-1.58° ± 0.75°)
30' (0.5°) or less-1°30' ± 45'
(-1.5° ± 0.75°)
30' (0.5°) or less
4. INSPECT TOE-IN
Toe-in
(Total)A + B: 0°18' ± 12' (0.3° ± 0.2°)
C - D: 3 ± 2 mm (0.12 ± 0.08 in.)
5. ADJUST CAMBER AND TOE-IN
(a) Measure the length of the lower suspension arm No.1 and
No.2, as shown in the illustration.
Length:
(E - F) or (F - E) should be less than 4.0 mm (0.16 in.).
If not, adjust the length of the arms by turning the adjusting cam
as shown, until (E - F) or (F - E) is less than 4.0 mm (0.16 in.).
(b) Measure the camber and toe-in.
If the camber and toe-in are still not within the specification, ad-
just the camber and toe-in with the adjusting cam.
(c) Remove the bolt and disconnect the parking brake cable
bracket.
Page 1728 of 1807
- SERVICE SPECIFICATIONSENGINE MECHANICAL (2JZ-GE)
SS-5
162 Author: Date:
1997 SUPRA (RM502U) Valve (cont'd)
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Minimum0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
0.8 - 1.2 mm (0.031 - 0.047 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Free length
Installed tension at 34.5 mm (1.358 in.)2.0 mm (0.079 in.)
41.70 mm (1.6417 in.)
186.2 - 206.0 N (19.0 - 21.0 kgf, 42 - 46 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 - 30.976 mm (1.2191 - 1.2195 in.)
31.000 - 31.016 mm (1.2205 - 1.2211 in.)
0.024 - 0.050 mm (0.0009 - 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD
Maximum
Cam lobe height STD Intake
Exhaust
Maximum Intake
Exhaust
Journal diameter
Journal oil clearance STD
Maximum
Circle runout Maximum0.080 - 0.190 mm (0.0031 - 0.0075 in.)
0.30 mm (0.0118 in.)
44.570 - 44.670 mm (1.7547 - 1.7587 in.)
44.770 - 44.870 mm (1.7626 - 1.7665 in.)
44.42 mm (1.7488 in.)
44.62 mm (1.7567 in.)
28.949 - 28.965 mm (1.1397 - 1.1404 in.)
0.035 - 0.072 mm (0.0014 - 0.0028 in.)
0.10 mm (0.0039 in.)
0.08 mm (0.0031 in.)
Air intake
chamberWarpage Maximum0.15 mm (0.0059 in.)
ManifoldWarpageMaximum Intake
Exhaust0.15 mm (0.0059 in.)
0.50 mm (0.0196 in.)
Cylinder blockCylinder head surface warpage Maximum
Cylinder bore diameter STD
Maximum
Main bearing bolt diameter STD
Minimum0.07 mm (0.0028 in.)
86.000 - 86.013 mm (3.3858 - 3.3863 in.)
86.02 mm (3.3866 in.)
9.96 - 9.97 mm (0.3921 - 0.3925 in.)
9.7 mm (0.382 in.)
Connecting
rodThrust clearance STD
Maximum
Connecting bolt diameter STD
Minimum
Connecting rod oil clearance STD STD
U/S 0.25
Maximum STD
U/S 0.25
Connecting rod bearing center wall thickness
(Reference) STD Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Bushing inside diameter
Piston pin diameter
Piston pin oil clearance STD
Maximum
Rod bent Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)0.250 - 0.402 mm (0.0098 - 0.0158 in.)
0.50 mm (0.0197 in.)
8.1 - 8.3 mm (0.319 - 0.327 in.)
8.0 mm (0.315 in.)
0.023 - 0.041 mm (0.0009 - 0.0016 in.)
0.008 - 0.066 mm (0.0011 - 0.0026 in.)
0.07 mm (0.0027 in.)
0.08 mm (0.0031 in.)
1.498 - 1.501 mm (0.0590 - 0.0591 in.)
1.501 - 1.504 mm (0.0591 - 0.0592 in.)
1.504 - 1.507 mm (0.0592 - 0.0593 in.)
1.507 - 1.510 mm (0.0593 - 0.0594 in.)
1.510 - 1.513 mm (0.0594 - 0.0596 in.)
22.005 - 22.014 mm (0.8663 - 0.8667 in.)
21.997 - 22.006 mm (0.8660 - 0.8664 in.)
0.005 - 0.011 mm (0.0002 - 0.0004 in.)
0.05 mm (0.0020 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
Page 1733 of 1807
SS-10
- SERVICE SPECIFICATIONSENGINE MECHANICAL (2JZ-GTE)
167 Author: Date:
1997 SUPRA (RM502U) Valve (cont'd)
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Minimum0.025 - 0.060 mm (0.0010 - 0.0024 in.)
0.030 - 0.065 mm (0.0012 - 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
0.8 - 1.2 mm (0.031 - 0.047 in.)
0.5 mm (0.020 in.)
Valve springDeviation Maximum
Free length
Installed tension at 34.5 mm (1.358 in.)2.0 mm (0.079 in.)
41.70 mm (1.6417 in.)
186 - 206 N (19.0 - 21.0 kgf, 42 - 46 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum30.966 - 30.976 mm (1.2191 - 1.2195 in.)
31.000 - 31.016 mm (1.2205 - 1.2211 in.)
0.024 - 0.050 mm (0.0009 - 0.0020 in.)
0.07 mm (0.0028 in.)
CamshaftThrust clearance STD
Maximum
Cam lobe height STD Intake
Exhaust
Maximum Intake
Exhaust
Journal diameter
Journal oil clearance STD
Maximum
Circle runout Maximum0.080 - 0.190 mm (0.0031 - 0.0075 in.)
0.30 mm (0.0118 in.)
44.570 - 44.670 mm (1.7547 - 1.7587 in.)
44.770 - 44.870 mm (1.7626 - 1.7665 in.)
44.42 mm (1.7488 in.)
44.62 mm (1.7567 in.)
28.949 - 28.965 mm (1.1397 - 1.1404 in.)
0.035 - 0.072 mm (0.0014 - 0.0028 in.)
0.10 mm (0.0039 in.)
0.08 mm (0.0031 in.)
Air intake
chamberWarpage Maximum0.15 mm (0.0059 in.)
ManifoldWarpageMaximum Intake
Exhaust0.15 mm (0.0059 in.)
0.80 mm (0.0315 in.)
Cylinder blockCylinder head surface warpage Maximum
Cylinder bore diameter STD
Maximum
Main bearing bolt diameter STD
Minimum0.07 mm (0.0028 in.)
86.000 - 86.013 mm (3.3858 - 3.3863 in.)
86.02 mm (3.3866 in.)
9.96 - 9.97 mm (0.3921 - 0.3925 in.)
9.7 mm (0.382 in.)
Connecting
rodThrust clearance STD
Maximum
Connecting bolt diameter STD
Minimum
Connecting rod oil clearance STD STD
U/S 0.25
Maximum STD
U/S 0.25
Connecting rod bearing center wall thickness
(Reference) STD Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Bushing inside diameter
Piston pin diameter
Piston pin oil clearance STD
Maximum
Rod bent Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)0.250 - 0.402 mm (0.0098 - 0.0158 in.)
0.50 mm (0.0197 in.)
8.1 - 8.3 mm (0.319 - 0.327 in.)
8.0 mm (0.315 in.)
0.023 - 0.041 mm (0.0009 - 0.0016 in.)
0.008 - 0.066 mm (0.0011 - 0.0026 in.)
0.07 mm (0.0027 in.)
0.08 mm (0.0031 in.)
1.498 - 1.501 mm (0.0590 - 0.0591 in.)
1.501 - 1.504 mm (0.0591 - 0.0592 in.)
1.504 - 1.507 mm (0.0592 - 0.0593 in.)
1.507 - 1.510 mm (0.0593 - 0.0594 in.)
1.510 - 1.513 mm (0.0594 - 0.0596 in.)
22.005 - 22.014 mm (0.8663 - 0.8667 in.)
21.997 - 22.006 mm (0.8660 - 0.8664 in.)
0.005 - 0.011 mm (0.0002 - 0.0004 in.)
0.05 mm (0.0020 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
Page 1753 of 1807
SS0D9-01
- SERVICE SPECIFICATIONSCLUTCH
SS-35
192 Author: Date:
1997 SUPRA (RM502U)
CLUTCH
SERVICE DATA
Pedal height from asphalt sheet146.2 - 156.2 mm (5.76 - 6.15 in.)
Pedal freeplay5.0 - 15.0 mm (0.197 - 0.591 in.)
Push rod play at pedal top1.0 - 5.0 mm (0.039 - 0.197 in.)
Full pedal stroke132.0 - 138.0 mm (5.20 - 5.43 in.)
Clutch release point from pedal full stroke end position25 mm (0.98 in.) or more
Disc rivet head depth Max.0.3 mm (0.012 in.)
Disc runout Max.0.8 mm (0.031 in.)
Diaphragm spring out non-alignment Max.0.5 mm (0.020 in.)
Diaphragm spring finger wear (Depth)Max.0.6 mm (0.024 in.)
Diaphragm spring finger wear (Width)Max.5.0 mm (0.197 in.)
Flywheel runoutMax.0.1 mm (0.004 in.)
Flywheel damper rotational freeplay STD105 mm (4.134 in.)
Page 1762 of 1807
SS0DD-04
SS-50
- SERVICE SPECIFICATIONSSUSPENSION AND AXLE
207 Author: Date:
1997 SUPRA (RM502U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
2JZ-GE Front
Rear225/50R16 92V 230 kPa (2.3 kgf/cm2, 33 psi)
245/45R16 94V 230 kPa (2.3 kgf/cm2, 33 psi)Cold tire inflation
pressure2JZ-GTE Front
Rear235/45ZR17 230 kPa (2.3 kgf/cm2, 33 psi)
255/40ZR17 230 kPa (2.3 kgf/cm2, 33 psi)
Vehicle height
2JZ-GE Front*1
Rear*2225/50R16 92V 186 mm (7.32 in.)
245/45R16 94V 246 mm (9.68 in.)
2JZ-GTE Front*1
Rear*2235/45ZR17188 mm (7.40 in.)
255/40ZR17254 mm (10.00 in.)
Camber 2JZ-GE
2JZ-GTE
Left-right error-0°20' ± 45' (-0.33° ± 0.75°)
-0°30' ± 45' (-0.5° ± 0.75°)
30' (0.5°) or less
Front wheel
Caster 2JZ-GE
2JZ-GTE
Left-right error3°20' ± 45' (3.33° ± 0.75°)
3°30' ± 45' (3.5° ± 0.75°)
30' (0.5°) or less
Front wheel
alignmentSteering axis inclination 2JZ-GE
9°45' ± 45' (9.75° ± 0.75°)
Toe-in (Total)
Rack end length left-right error0° ± 12' (0° ± 0.2°)
0 ± 2 mm (0 ± 0.08 in.)
1.5 mm (0.059 in.) or less
Wheel angle
2JZ-GEInside wheel
Outside wheel
35°00' (33°00' - 36°00')
35° (33° - 36°)
30°45'
(30.75°)
2JZ-GTEInside wheel
Outside wheel
34.92° (32.92° - 35.92°)
30°35'
(30.58°)
Rear wheel
li t
Camber 2JZ-GE
2JZ-GTE
Left - right error-1°35' ± 45' (-1.58° ± 0.75°)
-1°30' ± 45' (-1.5° ± 0.75°)
30' (0.5°) or less
alignmentToe-in (Total)0°18' ± 12' (0.3° ± 0.2°)
3 ± 2 mm (0.12 ± 0.08 in.)
*1: Front measuring point
Measure from the ground to the center of the lower suspension arm front mounting bolt.
*
2: Rear measuring point
Measure from the ground to the center of the lower suspension arm No.2 mounting bolt.
Page 1772 of 1807
SS0D3-01
SS-60
- SERVICE SPECIFICATIONSBRAKE
217 Author: Date:
1997 SUPRA (RM502U)
BRAKE
SERVICE DATA
Brake pedal height from asphalt sheet154.2 - 164.2 mm (6.071 - 6.465 in.)
Brake pedal freeplay1 - 6 mm (0.04 - 0.24 in.)
Brake pedal reserve distance at 490 N (50 kgf, 110.2 lbf)
2JZ-GTE Engine
2JZ-GE Engine
More than 70 mm (2.76 in.)
More than 72 mm (2.83 in.)
Brake booster push rod to piston clearance (w/ SST)0 mm (0 in.)
Front brake pad thickness (2JZ-GTE Engine) STD12.0 mm (0.472 in.)
Front brake pad thickness (2JZ-GTE Engine) Minimum1.0 mm (0.039 in.)
Front brake pad thickness (2JZ-GE Engine) STD11.0 mm (0.433 in.)
Front brake pad thickness (2JZ-GE Engine) Minimum1.0 mm (0.039 in.)
Front brake disc thickness (2JZ-GTE Engine) STD30.0 mm (1.181 in.)
Front brake disc thickness (2JZ-GTE Engine) Minimum28.0 mm (1.102 in.)
Front brake disc thickness (2JZ-GE Engine) STD32.0 mm (1.260 in.)
Front brake disc thickness (2JZ-GE Engine) Minimum30.0 mm (1.181 in.)
Front brake disc runout Maximum0.05 mm (0.0020 in.)
Rear brake disc pad thickness (2JZ-GTE Engine) STD11.0 mm (0.433 in.)
Rear brake disc pad thickness (2JZ-GTE Engine) Minimum1.0 mm (0.039 in.)
Rear brake disc pad thickness (2JZ-GE Engine) STD10.0 mm (0.394 in.)
Rear brake disc pad thickness (2JZ-GE Engine) Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD16.0 mm (0.630 in.)
Rear brake disc thickness Minimum15.0 mm (0.591 in.)
Rear brake disc runout Maximum0.05 mm (0.0020 in.)
Rear brake disc inside diameter STD190 mm (7.48 in.)
Rear brake disc inside diameter Maximum191 mm (7.52 in.)
Parking brake lining thickness STD2.5 mm (0.098 in.)
Parking brake lining thickness Minimum1.0 mm (0.039 in.)
Parking brake lever travel at 196 N (20 kgf, 44.1 lbf)5 - 8 clicks
Parking brake clearance between rear shoe and leverLess than 0.35 mm (0.0138 in.)
Parking brake adjusting shim thickness for rear disc brake
0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)
Page 1774 of 1807
SS0D0-01
SS-62
- SERVICE SPECIFICATIONSSTEERING
219 Author: Date:
1997 SUPRA (RM502U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Fluid level rise Maximum5 mm (0.20 in.)
Fluid pressure at idle speed with valve closed Minimum7,355 kPa (75 kgf/cm2, 1,067 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedMaximum6.9 N´m (70 kgf´cm, 61 in.´lbf)
TILT STEERING COLUMN
Pawl stopper Mark
1 or A12.68 - 12.74 mm (0.4992 - 0.5016 in.)
2 or B12.61 - 12.67 mm (0.4965 - 0.4988 in.)
3 or C12.54 - 12.60 mm (0.4937 - 0.4961 in.)
4 or D12.47 - 12.53 mm (0.4909 - 0.4933 in.)
5 or E12.40 - 12.46 mm (0.4882 - 0.4906 in.)
6 or F12.33 - 12.39 mm (0.4854 - 0.4878 in.)
7 or G12.26 - 12.32 mm (0.4827 - 0.4850 in.)
PS VANE PUMP
Rotor shaft bushing oil clearance STD0.03 - 0.05 mm (0.0012 - 0.0020 in.)
Maximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.40 mm (0.0551 in.)
Vane plate lengthMinimum14.99 mm (0.5902 in.)
Vane plate to rotor groove clearanceMaximum0.035 mm (0.00137 in.)
Vane plate length Rotor and cam ring mark
NONE14.999 - 15.001 mm (0.59051 - 0.59059 in.)
114.997 - 14.999 mm (0.59043 - 0.59051 in.)
214.995 - 14.997 mm (0.59035 - 0.59043 in.)
314.993 - 14.995 mm (0.59027 - 0.59035 in.)
414.991 - 14.993 mm (0.59020 - 0.59027 in.)
Spring free length Minimum33 mm (1.30 in.)
Vane pump rotating torqueMaximum0.2 N´m (2.5 kgf´cm, 2.2 in.´lbf)
PS GEAR
Steering rack runout Maximum0.30 mm (0.0118 in.)
Total preload1.0 - 1.9 N´m (10 - 20 kgf´cm, 8.7 - 17.4 in.´lbf)
PROGRESSIVE POWER STEERING (PPS)
Solenoid valve resistance6 - 11 W