TOYOTA SUPRA 1997 Service Repair Manual

BR-74
- BRAKEABS ACTUATOR (2JZ-GTE)
1874 Author
: Date
:
1997 SUPRA (RM502U)
(c) Similarly, inspect the ºREAR RHº and ºFRONT RHº wheel.
HINT:
When inspecting the ºFRONT RHº wheel, push the FRONT LH
switch instead of the MAIN push switch. This makes it possible
to inspect wherever the selector switch position indicates.
6. PUSH MOTOR SWITCH
(a) Push and hold in the MOTOR switch for a few seconds.
(b) Stop the engine.
7. DISCONNECT ACTUATOR CHECKER (SST) FROM
ACTUATOR
(a) Disconnect the actuator checker (SST) and sub-wire har-
nesses (SST) from the actuator.
SST 09990-00150, 09990-00250, 09990-00300,
09990-00360, 09990-00410
(b) Connect the 2 actuator connectors.
(c) Clear the DTC (See page DI-442).

BR1AY-01
W02804
- BRAKEABS ACTUATOR (2JZ-GTE)
BR-75
1875 Author
: Date
:
1997 SUPRA (RM502U)
COMPONENTS

W02805
BR-76
- BRAKEABS ACTUATOR (2JZ-GTE)
1876 Author
: Date
:
1997 SUPRA (RM502U)

BR0HV-02
W02793
SST
- BRAKEABS ACTUATOR (2JZ-GTE)
BR-77
1877 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE CRUISE CONTROL ACTUATOR
(a) Disconnect the connector from the cruise control actua-
tor.
(b) Remove the 3 bolts and cruise control actuator.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
2. DISCONNECT BRAKE LINES
Using SST, disconnect the 6 brake lines from the ABS actuator.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. DISCONNECT CONNECTORS
Disconnect the 2 connectors and wire harness clamp from the
bracket.
4. REMOVE ABS ACTUATOR ASSEMBLY
Remove the bolt, 2 nuts and ABS actuator assembly.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
5. REMOVE ABS ACTUATOR
(a) Remove the 2 nuts and actuator from bracket.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the 2 cushion bolts and 3 cushions.

BR0HX-02
R15984
Grease Cap
Front Speed Sensor RotorFront Speed Sensor

O-ring
Front Fender Splash Shield

Non-reusable part
- BRAKEFRONT SPEED SENSOR
BR-79
1879 Author
: Date
:
1997 SUPRA (RM502U)
FRONT SPEED SENSOR
COMPONENTS

BR0HY-01
R07259
R07261
BR-80
- BRAKEFRONT SPEED SENSOR
1880 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. DISCONNECT CONNECTOR
(a) Remove the front fender splash shield.
(b) Disconnect the speed sensor connector.
2. REMOVE SPEED SENSOR
(a) Remove the 3 clamp bolts holding the sensor harness to
the body and upper suspension arm.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the speed sensor from the steering knuckle.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
(c) Remove the O-ring from the speed sensor.

BR0I0-02
W02669
Rear Speed Sensor
Rear Speed Sensor Rotor BR-82
- BRAKEREAR SPEED SENSOR
1882 Author
: Date
:
1997 SUPRA (RM502U)
REAR SPEED SENSOR
COMPONENTS

BR0I1-01
R07264
R05712
- BRAKEREAR SPEED SENSOR
BR-83
1883 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. DISCONNECT SPEED SENSOR CONNECTOR
(a) Remove the rear seat cushion and seatback.
(b) Remove the quarter trim panel.
(c) Disconnect the speed sensor connector, and pull out the
sensor wire harness with the grommet.
2. REMOVE SPEED SENSOR
(a) Remove the nut holding the sensor wire harness to the
body.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
(b) Remove the clamp from the upper arm.
(c) Remove the speed sensor from the axle carrier.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)

Manual Name
Pub. No.
(USA and CANADA)

SUPRA Repair Manual

Supra Electrical Wiring Diagram
Manual

1/2 SUPRA New Car Features
(Models except USA and CANADA)

SUPRA Chassis and Body Repair Manual

Supra Electrical Wiring Diagram
Manual

SUPRA New Car Features
(All Countries)

Fundamental Painting Procedures

Fundamental Body Repair ProceduresBRM024E
BRM002E NCF097E RM344E
EWD175Y NCF096U M/Y Version
M/Y Version
FOREWORD
This repair manual has been prepared to provide information on
the repair methods (including cutting and welding operations, but
excluding painting) for collision-damaged body components of the
TOYOTA SUPRA.
Applicable models: JZA80 series
This manual consists of body repair methods, exploded diagrams
and illustrations of the body components and other information re-
lating to body panel replacement such as handling precautions,
etc. However, it should be noted that the front fenders of the
TOYOTA models are bolted on and require no welding.
Body construction will sometimes differ depending on specifica-
tions and country of destination. Therefore, please keep in mind
that the information contained herein is based on vehicles for gen-
eral destinations.
For the repair procedures and specifications other than collisionda-
maged body components of the TOYOTA SUPRA refer to the fol-
lowing repair manuals.
If you require the above manuals, please contact your TOYOTA
Dealer.
All information contained in this manual is the most up-to-date at
the time of publication. However, specifications and procedures are
subject to change without prior notice.
TOYOTA MOTOR CORPORATION

mm in.
100
2003.94
7.87
QUARTER PANEL (CUT)
(Cut and Join Location)
Normal RoofBODY PANEL. REPLACEMENT RE-34
HOW TO USE THIS MANUAL
Each repair method description provided in Section RE of this manual comprises two pages, divided into
2 blocks (REMOVAL AND INSTALLATION) and includes illustrations to facilitate body repair.
REMOVAL
(Cut and Join Location)
(Cut and Join Location) 200 mm
Cut and Join Location
100 mm
Cut and Join
Location
(Cut and Join Location)
Sport Roof Cut and Join Location
(Cut Location for Supply Parts)
1. Cut and join the parts at the location shown above.
REPLACEMENT PARTS AND METHOD
(CUT)
QUARTER PANEL
Replacement method
(ASSY) Assembly replacement. . . . .
(CUT) Major cutting (less than 1/2 of parts used). . . . . .
(CUT-H) Half cutting (about 1/2 of parts used). . . .
(CUT-P) Partial cutting (most of parts used). . . .
Replacement parts
PARTS LOCATION
REMOVAL DIAGRAM
Describes in detail removal of the damaged parts involving repair by cutting.
REMOVAL GUIDE
Provides additional information to more efficiently help you perform the removal.
INTRODUCTIONIN-2