brakes TOYOTA SUPRA 1997 Service Repair Manual

29 SUPRAÐNEW FEATURES
 DRIVE SHAFT
The drive shaft outboard joint of the 2JZ±GE engine model has been changed from the cross±groove type CJV
(Constant±Velocity Joint) to the Rzeppa type CVJ.
As in the '96 model, the 2JZ±GTE engine model uses the drive shaft consisting of cross±groove type CVJs for both
the inboard and outboard joints.
 BRAKES
1. General
The size of the master cylinder for the 2JZ±GTE engine model has been increased to realize excellent brake feeling.
The ABS actuator has been changed from the conventional three±position solenoid valves to a combination of
compact two±position solenoid valves, thus achieving a compact and lightweight configuration.
3±channel type ABS with 4±speed sensor is used on the 2JZ±GE engine model.
4±channel type ABS with 4±speed sensors and linear type deceleration sensor is used on the 2JZ±GTE engine
model.

Specifications
Model
'97 Model '96 Model
Engine Type2JZ GE2JZ GTE2JZ GE2JZ GTEItem2JZ±GE2JZ±GTE2JZ±GE2JZ±GTE
MasterTypeTandemuuuMaster
CylinderDia. mm (in.)25.4 (1.00)26.9 (1.06)25.4 (1.00)u
ABS Type
3 Channel Type
ABS with
4±Speed Sensors
4 Channel Type
ABS with
4±Speed Sensors
and Linear Type
Deceleration Sensor4±Channel Type
ABS with 4±Speed
Sensor and Lateral
Acceleration Sensors
u
ABS Type Actuator
6 Two Position
Solenoid Valves8 Two Position
Solenoid Valves4 Three Position
Solenoid Valvesu

22SUPRAÐOUTLINE OF NEW FEATURES
SUPRA
OUTLINE NEW FEATURES
The Supra, which represents Toyota's advanced automotive technology, has earned a reputation as a truly luxurious
sports car. The following changes have been made for the 1997 model year.
1. Model Line±Up

The JZA80L±ALPVZA model has been discontinued.

The JZA80L±ALFVZA and JZA80L±AJFVZA models have been added.
2. Exterior Design

The multi±reflector type headlights are adopted.

The design of the turn signal light, front bumper and rear combination light has been changed.
3. Interior Equipment
The front seats have been changed from the separate±headrest type seats of the '96 model to the integrated headrest
type seats without changing their basic design.
4. 2JZ±GTE Engine
An aluminum radiator core is adopted for weight reduction.
5. Differential

A differential gear ratio has been changed on he 2JZ±GE engine model.

A helical gear type torque±sensing LSD is available as an option on the 2JZ±GE engine model and 2JZ±GTE engine
with automatic transmission model.
6. Drive Shaft
An outboard joint of drive shaft has been changed from cross±groove type CVJ (Constant±Velocity Joint) to Rzeppa
type CVJ on the 2JZ±GE engine model.
7. Brakes

A master cylinder diameter has been changed on the 2JZ±GTE engine model.

An ABS has been changed to the 2±position solenoid valve type actuator.

S05426
From
BatteryR/B
No.2 2
2A
ALT
R/B
No.2
POWER
22W-L
J/B No.1 210
1B 1ESTOP
WStop Light
Switch
21G-W11
IJ1G-W4
A
STPECM
J/B
No.1 1
101H
1C
Light
Failure
Sensor
To Stop LightG-W
7
- DIAGNOSTICSENGINE (2JZ-GTE)
DI-279
507 Author
: Date
:
1997 SUPRA (RM502U)
DTC P1520 Stop Light Switch Signal Malfunction
Only for A/T
CIRCUIT DESCRIPTION
This signal is used to detect when the brakes have been applied. The STP signal voltage is the same as
the voltage supplied to the stop lights.
The STP signal is used mainly to control the fuel cut-off engine speed. (The fuel cut-off engine speed is
reduced slightly when the vehicle is braking.)
DTC No.DTC Detecting ConditionTrouble Area
P1520
The stop light switch does not turn off even once the vehicle is
driven.
(2 trip detection logic)
Short in stop light switch signal circuit

Stop light switch

ECM
WIRING DIAGRAM
DI4TK-01

162
ABS (W/O TRACTION CONTROL)
THIS SYSTEM CONTROLS THE RESPECTIVE BRAKE FLUID PRESSURES ACTING ON THE DISC BRAKE CYLINDERS
OF THE RIGHT FRONT WHEEL, LEFT FRONT WHEEL AND REAR WHEELS WHEN THE BRAKES ARE APPLIED IN A
PANIC STOP SO THAT THE WHEELS DO NOT LOCK. THIS RESULTS IN IMPROVED DIRECTIONAL STABILITY AND
STEERABILITY DURING PANIC BRAKING.
1. INPUT SIGNALS
(1) SPEED SENSOR SIGNAL
THE SPEED OF THE WHEELS IS DETECTED AND INPUT TO TERMINALS FL+, FR+, RL+ AND RR+ OF THE ABS
ECU.
(2) STOP LIGHT SW SIGNAL
A SIGNAL IS INPUT TO TERMINAL STP OF THE ABS ECU WHEN THE BRAKE PEDAL IS DEPRESSED.
2. SYSTEM OPERATION
DURING SUDDEN BRAKING, THE ABS ECU WHICH HAS SIGNALS INPUT FROM EACH SENSOR CONTROLS THE
CURRENT FLOWING TO THE SOLENOID INSIDE THE ACTUATOR AND LETS THE HYDRAULIC PRESSURE ACTING ON
EACH WHEEL CYLINDER ESCAPE TO THE RESERVOIR. THE PUMP INSIDE THE ACTUATOR IS ALSO OPERATING AT
THIS TIME AND IT RETURNS THE BRAKE FLUID FROM THE RESERVOIR TO THE MASTER CYLINDER, THUS
PREVENTING LOCKING OF THE VEHICLE WHEELS.
IF THE ECU JUDGES THAT THE HYDRAULIC PRESSURE ACTING ON THE WHEEL CYLINDER IS INSUFFICIENT, THE
CURRENT ACTING ON SOLENOID IS CONTROLLED AND THE HYDRAULIC PRESSURE IS INCREASED.
HOLDING OF THE HYDRAULIC PRESSURE IS ALSO CONTROLLED BY THE ECU, BY THE SAME METHOD AS ABOVE,
BY REPEATED PRESSURE REDUCTION, HOLDING AND INCREASE ARE REPEATED TO MAINTAIN VEHICLE
STABILITY AND TO IMPROVE STEERABILITY DURING SUDDEN BRAKING.
A 6 (A), A 7 (B) ABS ACTUATOR
(A) 1-GROUND : ALWAYS CONTINUITY
(B) 5-(A) 4:33

(B) 1,(B) 2,(B) 4,(A) 4:APPROX. 8.8

(B) 5,(B) 6,(B) 8,(A) 4:APPROX. 4.3

A10, A11 ABS SPEED SENSOR FRONT LH, RH
1-2:1.4-1.8 K
(20
C, 68
F)
A31, A32 ABS SPEED SENSOR REAR LH, RH
1-2:0.9-1.3 K
(20
C, 68
F)
A18, (B), A19(A) ABS ECU
(B) 2-GROUND :10-14 VOLTS WITH THE IGNITION SW ON
(B)12-GROUND :10-14 VOLTS WITH THE STOP LIGHT SW ON (BRAKE PEDAL DEPRESSED)
(A) 2, (A) 13-GROUND :ALWAYS CONTINUITY
(A) 1, (A) 4, (A) 10, (A) 11, (A) 21, (A) 22-GROUND:10-14 VOLTS WITH THE IGNITION SW ON
S11 STOP LIGHT SW
1-2:CLOSED WITH THE BRAKE PEDAL DEPRESSED
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A 6A26(2JZ-GE)A1126(2JZ-GE)D 126(2JZ-GE)
A 7B26(2JZ-GE)A18B28D 528
A 8A26A19A28S1129
A 9B26A3130T 529
A1026(2JZ-GE)A3230
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
222R/B NO. 2 (ENGINE COMPARTMENT LEFT)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
1E20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
1I20COWL WIRE AND J/B NO 1 (LEFT KICK PANEL)1K20COWL WIRE AND J/B NO. 1 (LEFT KICK PANEL)
SYSTEM OUTLINE
SERVICE HINTS

166
ABS (W/ TRACTION CONTROL)
THIS SYSTEM CONTROLS THE RESPECTIVE BRAKE FLUID PRESSURES ACTING ON THE DISC BRAKE CYLINDERS
OF THE RIGHT FRONT WHEEL, LEFT FRONT WHEEL, RIGHT REAR WHEEL AND LEFT REAR WHEEL WHEN THE
BRAKES ARE APPLIED IN A PANIC STOP SO THAT THE WHEELS DO NOT LOCK.
THIS RESULTS IN IMPROVED DIRECTIONALLY STABILITY AND STEERABILITY DURING PANIC BRAKING.
1. INPUT SIGNALS
(3) SPEED SENSOR SIGNAL
THE SPEED OF THE WHEELS IS DETECTED AND INPUT TO TERMINALS FL+, FR+, RL+ AND RR+ OF THE ABS
ECU.
(4) STOP LIGHT SW SIGNAL
A SIGNAL IS INPUT TO TERMINAL STP OF THE ABS ECU WHEN THE BRAKE PEDAL IS DEPRESSED.
(5) DECELERATION SENSOR SIGNAL
LONGITUDINAL AND LATERAL ACCELERATION IS DETECTED AND INPUT TO THE ABS ECU.
2. SYSTEM OPERATION
DURING SUDDEN BRAKING, THE ABS ECU WHICH HAS SIGNALS INPUT FROM EACH SENSOR CONTROLS THE
CURRENT FLOWING TO THE SOLENOID INSIDE THE ACTUATOR AND LETS THE HYDRAULIC PRESSURE ACTING ON
EACH WHEEL CYLINDER ESCAPE TO THE RESERVOIR. THE PUMP INSIDE THE ACTUATOR IS ALSO OPERATING AT
THIS TIME AND IT RETURNS THE BRAKE FLUID FROM THE RESERVOIR TO THE MASTER CYLINDER, THUS
PREVENTING LOCKING OF THE VEHICLE WHEELS.
IF THE ECU JUDGES THAT THE HYDRAULIC PRESSURE ACTING ON THE WHEEL CYLINDER IS INSUFFICIENT, THE
CURRENT ACTING ON SOLENOID IS CONTROLLED AND THE HYDRAULIC PRESSURE IS INCREASED.
HOLDING OF THE HYDRAULIC PRESSURE IS ALSO CONTROLLED BY THE ECU, BY THE SAME METHOD AS ABOVE,
BY REPEATED PRESSURE REDUCTION, HOLDING AND INCREASE ARE REPEATED TO MAINTAIN VEHICLE
STABILITY AND TO IMPROVE STEERABILITY DURING SUDDEN BRAKING.
A20 (A), A21 (B) ABS ECU
(A) 13-GROUND::10-14 VOLTS WITH THE IGNITION SW AT ON POSITION
(A) 5-GROUND:10-14 VOLTS WITH THE STOP LIGHT SW ON
(A) 12,(A) 25-GROUND:ALWAYS CONTINUITY
A 6 (A), A 7 (B) ABS ACTUATOR
(A) 1-GROUND:ALWAYS CONTINUITY
(A) 5-(A) 4.33 W
(B) 1, (B) 2, (B) 3, (B) 4- (A) 4,:APPROX. 8 8 W
(B) 5, (B) 6, (B) 7, (B) 8- (A) 4,:APPROX. 4.3 W
S11 STOP LIGHT SW
2-1:CLOSED WITH THE BRAKE PEDAL DEPRESSED
A10, A11 ABS SPEED SENSOR FRONT LH, RH
1-2:0.4-1.8 K W (20
C, 68
F)
A31, A32 ABS SPEED SENSOR REAR LH, RH
1-2:0.9-1.3 K W (20
C, 68
F)
SYSTEM OUTLINE
SERVICE HINTS

- MAINTENANCEINSIDE VEHICLE
MA-3
40 Author
: Date
:
1997 SUPRA (RM502U)
13. ACCELERATOR PEDAL
Check the pedal for smooth operation and uneven pedal effort or catching.
14. CLUTCH PEDAL (See page CL-3)
(a) Check the pedal for smooth operation.
(b) Check that the pedal has the proper freeplay.
15. BRAKE PEDAL (See page BR-7 )
(a) Check the pedal for smooth operation.
(b) Check that the pedal has the proper reserve distance and freeplay.
(c) Check the brake booster function.
16. BRAKES
At a safe place, check that the brakes do not pull to one side when applied.
17. PARKING BRAKE (See page BR-9)
(a) Check that the lever has the proper travel.
(b) On a safe incline, check that the vehicle is held securely with only the parking brake applied.
18. AUTOMATIC TRANSMISSION ºPARKº MECHANISM
(a) Check the lock release button of the selector lever for proper and smooth operation.
(b) On a safe incline, check that the vehicle is held securely with the selector lever in ºPº position and all
brakes released.

SA0PL-02
Z18437
R 1111 0
- SUSPENSION AND AXLEREAR AXLE HUB
SA-43
1733 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. REMOVE BRAKE CALIPER AND DISC
(a) Remove the 2 bolts and brake caliper from the rear axle
hub.
Torque: 104 N´m (1,065 kgf´cm, 77 ft´lbf)
(b) Support the brake caliper securely.
(c) Place matchmarks on the disc and axle hub.
(d) Remove the disc.
3. CHECK BEARING BACKLASH AND AXLE HUB DEVI-
ATION
(a) Using a dial indicator near the center of the axle hub and
check the backlash in the bearing shaft direction.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the bearing.
(b) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the deviation exceeds the maximum, replace the axle hub.
4. REMOVE DRIVE SHAFT LOCK NUT
(a) Install the disc and brake caliper.
Torque: 104 N´m (1,065 kgf´cm, 77 ft´lbf)
(b) Remove the cotter pin and lock cap.
(c) With applying the brakes, remove the nut.
Torque: 289 N´m (2,950 kgf´cm, 213 ft´lbf)
(d) Remove the brake caliper and disc.
5. REMOVE DRIVE SHAFT (See page SA-51)
6. REMOVE PARKING BRAKE SHOE
(See page BR-60)
7. DISCONNECT ABS SPEED SENSOR
Remove the bolt and disconnect the ABS speed sensor.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
8. DISCONNECT PARKING BRAKE CABLE
(a) Remove the 2 parking brake cable set bolts.
Torque: 8.0 N´m (80 kgf´cm, 69 in.´lbf)
(b) Remove the 2 backing plate set bolts.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
(c) Remove the bolt and shoe guide plate.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)

SA0PR-02
Z08967
TailpipeCenter Pipe
R07037
Matchmarks
R07024
R06937
- SUSPENSION AND AXLEREAR DRIVE SHAFT
SA-51
1741 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE REAR WHEEL
Torque: 103 N´m (1,050 kgf´cm, 76 ft´lbf)
2. DISCONNECT EXHAUST PIPE SUPPORTS
(a) Remove the 2 exhaust pipe support rings.
(b) Support the exhaust pipe securely.
(c) Remove the 2 exhaust pipe support O-rings.
3. REMOVE COTTER PIN, LOCK CAP AND LOCK NUT
(a) Remove the cotter pin and lock cap.
(b) With applying the brakes, remove the nut.
Torque: 289 N´m (2,950 kgf´cm, 213 ft´lbf)
4. REMOVE LOWER SUSPENSION ARM BRACE
Remove the 4 bolts and lower suspension arm brace.
Torque: 18 N´m (180 kgf´cm, 13 ft´lbf)
5. REMOVE REAR DRIVE SHAFT
(a) Place matchmarks on the drive shaft and side gear shaft.
(b) 2JZ-GE:
Using 8 mm hexagon wrench, remove the 6 hexagon
bolts and 3 washers with applying the brakes.
Torque: 68 N´m (695 kgf´cm, 50 ft´lbf)
(c) 2JZ-GTE:
Using a 10 mm hexagon wrench, remove the 6 hexagon
bolts and 2 washers with applying the brakes.
Torque: 83 N´m (850 kgf´cm, 61 ft´lbf)
(d) Disconnect the inboard joint from the differential side gear
shaft.
(e) Hold the inboard joint side of the drive shaft so that the
outboard joint side does not bend too much.
(f) Using a hammer, lightly tap the end of the drive shaft to
disengage the axle hub and remove the drive shaft.
NOTICE:

Be careful not to damage the boots and speed sensor
rotor of the drive shaft, and oil seal of the axle hub.

At the time of installation, make sure the outboard
joint side of the drive shaft does not bend too much.