torque TOYOTA SUPRA 1997 Service Repair Manual

CL0AB-01
Q01125
Q01126
- CLUTCHCLUTCH RELEASE CYLINDER
CL-1 1
1552 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. 2JZ - GTE:
REMOVE CLUTCH HOUSING COVER LH
Remove the 2 bolts.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
2. 2JZ - GTE:
DISCONNECT CLUTCH LINE
Using SST, disconnect the clutch line union. Use a container to
catch the fluid.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. 2JZ - GTE:
REMOVE 2 BOLTS AND PULL OUT RELEASE CYL-
INDER
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
4. 2JZ - GE:
DISCONNECT CLUTCH LINE
Using SST, disconnect the clutch line union. Use a container to
catch the fluid.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
5. 2JZ - GE:
REMOVE RELEASE CYLINDER WITH 3 BOLTS
Torque:
Bolt A: 12 N´m (120 kgf´cm, 9 ft´lbf)
Bolt B: 4.9 N´m (50 kgf´cm, 43 in.´lbf)

CL04A-03
Q06260
Plate Washer
Wave Washer

Snap Ring
Clutch Thrust Cone Spring
Clutch Release Hub
Release Fork Support Clutch DiscClutch Release BearingPlate Washer
Release Fork Support Spring

E-Ring
Release Fork x9

Pilot BearingClutch Cover

Snap Ring
Wave
Washer Flywheel
Assembly
25 (260, 18)
19 (195, 14)
See page CL-22
N´m (kgf´cm, ft´lbf): Specified torque

Non-reusable part
Pin
CL-20
- CLUTCHCLUTCH UNIT (2JZ-GTE)
1561 Author
: Date
:
1997 SUPRA (RM502U)
CLUTCH UNIT (2JZ-GTE)
COMPONENTS

Q04207
SST
Q04208
SST
Q04206
Q04203
B
A
Q04223
- CLUTCHCLUTCH UNIT (2JZ-GTE)
CL-23
1564 Author
: Date
:
1997 SUPRA (RM502U)
(b) Using SST, remove the pilot bearing.
SST 09303-3501 1
(c) Using SST and a hammer, drive in a new pilot bearing.
SST 09301-001 10
(d) Install 2 new bolts.
(e) First, torque the 2 bolts uniformly a little at a time.
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
(f) Then tighten the 2 bolts an additional 80 - 100°.
6. INSPECT DIAPHRAGM SPRING FOR WEAR
Using calipers, measure the diaphragm spring for depth and
width of wear.
Maximum:
Depth A: 0.6 mm (0.024 in.)
Width B: 5.0 mm (0.197 in.)
If necessary, replace the clutch cover.
7. INSPECT RELEASE BEARING
Turn the bearing by hand while applying force in the axial direc-
tion.
HINT:
The bearing is permanently lubricated and requires no cleaning
or lubrication.
If a problem is found, replace the bearing together with the hub.

CL04D-01
Z13786
SST Front
Q04210
SST 7
3
1, 4
2, 58 6 Matchmarks
Q06263
SST
Q04219
Q04403
- CLUTCHCLUTCH UNIT (2JZ-GTE)
CL-25
1566 Author
: Date
:
1997 SUPRA (RM502U)
INSTALLATION
1. INSTALL CLUTCH DISC AND COVER ON FLYWHEEL
(a) Insert SST in the clutch disc, then set them and the cover
in position.
SST 09301-001 10
(b) Align the matchmarks on the clutch cover and flywheel.
(c) Tighten the bolts evenly and gradually while pushing the
SST. Make several passes around the cover until it is
snug.
(d) Torque the bolts on the clutch cover in the order shown.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
HINT:
Temporarily tighten the No.1 and No.2 bolts.
2. CHECK DIAPHRAGM SPRING TIP ALIGNMENT
Using a dial indicator with roller instrument, check the dia-
phragm spring tip alignment.
Maximum non-alignment: 0.5 mm (0.020 in.)
If the alignment is not as specified, use SST to adjust the dia-
phragm spring tip alignment.
SST 09333-00013
3. REMOVE CLUTCH COVER AND CLUTCH DISC
4. INSTALL CLUTCH RELEASE FORK
(a) Install the wave washer and pin to release fork.
(b) Install a new E-ring.
5. APPLY MOLYBDENUM DISULPHIDE LITHIUM BASE
GREASE (NLGI NO.2)
(a) Apply release hub grease to these parts:

Release fork and hub contact point

Release fork and push rod contact point

Release fork pivot point

CL040-01
Z16903
Filler Cap
Reservoir Tank
Slotted Spring
Pin
Clutch Line
Push Rod
Grommet Float
Clip Pin
Clevis
Boot
Washer

Snap Ring
Lock Nut15 (155, 11)
12 (125, 9)
12 (125, 9)
N´m (kgf´cm, ft´lbf)
: Specified torque

Non-reusable partPiston
Master Cylinder Body
- CLUTCHCLUTCH MASTER CYLINDER
CL-5
1546 Author
: Date
:
1997 SUPRA (RM502U)
CLUTCH MASTER CYLINDER
COMPONENTS

CL041-01
Q04188SST CL-6
- CLUTCHCLUTCH MASTER CYLINDER
1547 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. DRAIN OUT FLUID WITH SYRINGE
2. DISCONNECT CLUTCH LINE UNION
Using SST, disconnect the union nut.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
3. REMOVE CLIP AND PIN
4. REMOVE 2 MOUNTING NUTS AND PULL OUT MAS-
TER CYLINDER
Torque: 12 N´m (125 kgf´cm, 9 ft´lbf)

MT06N-01
D01920
Shift Lever Knob
Upper Console Panel
Shift Lever Boot
RetainerShift Lever Retainer
Shift and Select Lever
Boot No.1
x5
Service Hole
Cover
Starter
Pipe Support Bracket
Service Hole Cover
Ground Cable
Engine Under Cover
Oxygen SensorExhaust Front Pipe Exhaust Tail Pipe Exhaust Center PipePropeller ShaftCrossmember Brace
Heat Insulator Engine Rear
Mounting
Adjusting Washer BushingTransmission Shift Lever
Clutch Release Cylinder
N´m (kgf´cm, ft´lbf)Shift and Select Lever
Boot No.2
Oxygen Sensor Cover
: Specified torqueRear Engine Mounting
Member

Non-reusable part
Gasket



Gasket

Gasket



Gasket
19 (195, 14)

72 (730, 53)
12 (120, 9)
79 (805, 58)
49 (500, 36)
19 (195, 14)

56 (570, 41)
12 (120, 9)
37 (380, 27)
12 (120, 9)
25 (260, 19)13 (135, 10)
39 (400, 29)
5.5 (55, 48 in.´lbf)
13 (130, 9)
13 (130, 9)
5.5 (55, 48 in.´lbf)
Heat Insulator72 (730, 53)
39 (400, 29)
25 (250, 18)19 (195, 14)
19 (195, 14)
7.8 (80, 69 in.´lbf)

Bushing


19 (195, 14)
Normal Roof:
Sport Roof:
58 (590, 43)

Transmission
Crossmember
Brace
20 (200, 14)
25 (250, 18)


58 (590, 43)

MT-2
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
1570 Author
: Date
:
1997 SUPRA (RM502U)
MANUAL TRANSMISSION UNIT
COMPONENTS

MT06O-01
Q04417
Q06365
Q09475
Filler Plug
Drain PlugOil Level
0 - 5 mm
Q04419
R06858
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
MT-3
1571 Author
: Date
:
1997 SUPRA (RM502U)
REMOVAL
1. REMOVE UPPER CONSOLE PANEL, SHIFT LEVER
BOOT RETAINER AND SHIFT AND SELECT LEVER
BOOTS NO.1 AND NO.2
(a) Remove the shift lever knob.
(b) Using a screwdriver, pry out the upper console panel.
(c) Remove the 4 bolts and boot retainer.
(d) Remove the shift and select lever boots No.1 and No.2.
2. REMOVE 4 TRANSMISSION SHIFT LEVER SET
BOLTS
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
3. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
4. DRAIN TRANSMISSION OIL
Oil type: TOYOTA GEAR OIL V160 or ESSO ATF
DEXRON®D-21065
Capacity: 1.8 liters (1.9 US qts, 1.6 Imp. qts)
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
5. REMOVE ENGINE UNDER COVER
6. REMOVE EXHAUST FRONT PIPE AND PIPE SUP-
PORT BRACKET
(a) Remove the 2 nuts, cover, oxygen sensor and gasket.
Torque: 20 N´m (200 kgf´cm, 14 ft´lbf)
(b) Remove the 2 bolts, nuts and gasket.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(c) Remove the 2 bolts and pipe support bracket from the
clutch housing.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
(d) Remove the 2 bolts, nuts and gasket.
Torque: 58 N´m (590 kgf´cm, 43 ft´lbf)
(e) Remove the exhaust front pipe.

Q04128
Q06366
Q04133
MT-4
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
1572 Author
: Date
:
1997 SUPRA (RM502U)
7. REMOVE EXHAUST CENTER PIPE
(a) Remove the 4 nuts and 2 gaskets.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(b) Disconnect the exhaust center pipe from the 2 rings.
(c) Remove the exhaust center pipe.
8. REMOVE HEAT INSULATOR
Remove the 4 nuts and heat insulator.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
9. REMOVE CROSSMEMBER BRACE
Remove the 4 bolts (Normal Roof) or 6 bolts (Sport Roof) and
crossmember brace.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
10. REMOVE PROPELLER SHAFT
(See page PR-2)
11. REMOVE TRANSMISSION SHIFT LEVER
(a) Remove the bolt and nut.
(b) Remove the transmission shift lever, inside the vehicle.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
12. REMOVE CLUTCH RELEASE CYLINDER AND
GROUND CABLE
(a) Remove the bolt, clamp and ground cable.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
(b) Remove the 2 bolts and clutch release cylinder.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
13. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter wire connector.
14. DISCONNECT VEHICLE SPEED SENSOR AND
BACK-UP LIGHT SWITCH CONNECTORS

Q04136Matchmarks
Q04137
Q04138
Q04341
Q04141
A
B
A
- MANUAL TRANSMISSION (V160)MANUAL TRANSMISSION UNIT
MT-5
1573 Author
: Date
:
1997 SUPRA (RM502U)
15. REMOVE CLUTCH COVER SET BOLT
(a) Remove the 2 bolts and service hole cover.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
(b) Place matchmarks on the flywheel and clutch cover.
(c) Remove the 6 bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
16. JACK UP TRANSMISSION SLIGHTLY
Using a transmission jack, support the transmission.
17. REMOVE REAR ENGINE MOUNTING MEMBER
Remove the 4 nuts, bolts and rear engine mounting member.
Torque:
Nut: 13 N´m (135 kgf´cm, 10 ft´lbf)
Bolt: 25 N´m (260 kgf´cm, 19 ft´lbf)
18. REMOVE STARTER
Lower the engine rear side and remove the 2 bolts and starter.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
19. REMOVE TRANSMISSION
Remove the 5 transmission mounting bolts and transmission
from the engine.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
20. REMOVE SHIFT LEVER RETAINER
Remove the 5 bolts, nut and shift lever retainer from the trans-
mission.
Torque:
Bolt A: 19 N´m (195 kgf´cm, 14 ft´lbf)
Nut B: 25 N´m (250 kgf´cm, 18 ft´lbf)
21. REMOVE ENGINE REAR MOUNTING
Remove the 4 bolts and engine rear mounting from the trans-
mission.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)