replace manual transmission TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine Z04824
A/T
OK if coolOK if hot
Add if coolAdd if hot
B02094
B02095
MA−10
− MAINTENANCECHASSIS
45 Author: Date:
1996 TOYOTA T100 (RM449U)
(b) Automatic transmission:
Check that the fluid level is in the ”HOT” range at the nor-
mal operating temperature (70 − 80°C or 158 − 176°F)
and add as necessary.
NOTICE:
Do not overfill.
Transmission fluid (A/T): See page
DI−265
(c) Transfer:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Transfer oil: See page TR−3
(d) Differential:
Remove the filler plug and feel inside the hole with your
finger. Check that the oil comes to within 5 mm (0.20 in.)
of the bottom edge of the hole. If the level is low, add oil
until it begins to run out of the filler hole.
Front differential oil: See page SA−43
Rear differential oil: See page SA−154
8. REPLACE MANUAL TRANSMISSION, TRANSFER
(5VZ−FE: 4WD) AND DIFFERENTIAL OIL
(a) Transfer:
Remove the transfer cover.
(b) Remove the drain plug and drain the oil.
(c) Reinstall drain plug securely.
(d) Add new oil until it begins to run out of the filler hole.
(2WD) Transmission oil (M/T):
R150: See page MT−5
W59: See page MT−5

Downloaded from www.Manualslib.com manuals search engine B02096
B02097
B02098
2WD
4WD
− MAINTENANCECHASSIS
MA−11
46 Author: Date:
1996 TOYOTA T100 (RM449U)
(5VZ−FE: 4WD) Transmission oil (M/T):
R150F: See page MT−10
Transfer oil: See page
TR−3
Front differential oil: See page SA−43
Rear differential oil: See page SA−154
9. REPLACE AUTOMATIC TRANSMISSION FLUID
(a) Remove the drain plug(s) and drain the fluid.
(b) Reinstall the drain plug(s) securely.
(c) With the engine OFF, add new fluid through the dipstick
tube.
Transmission fluid (A/T): See page DI−265
(d) Start the engine and shift the selector into all positions
from ”P” through ”L” and then shift into ”P”.
(e) With the engine idling, check the fluid level.
Add fluid up to the ”COOL” level on the dipstick.

Downloaded from www.Manualslib.com manuals search engine − PREPARATIONENGINE MECHANICAL (3RZ−FE)
PP−3
52 Author: Date:
1996 TOYOTA T100 (RM449U)
(09248−05420)Valve Lifter Stopper
09325−20010Transmission Oil Plug
09330−00021Companion Flange Holding ToolCrankshaft pulley
09550−10012Replacer Set ”B”
(09252−10010)No. 1 Replacer Handle−Valve guide busing
09608−30012Front Hub & Drive Pinion Bearing
Tool Set−
(09951−07100)Handle 100Crankshaft rear oil seal
09636−20010Upper Ball Joint Dust Cover
ReplacerCrankshaft timing gear
09816−30010Oil Pressure Switch SocketKnock sensor
09843−18020Diagnosis Check Wire
09950−40010Puller B Set
(09951−04010)Hanger 150
(09952−04010)Slide Arm

Downloaded from www.Manualslib.com manuals search engine PP01R−01
PP−38
− PREPARATIONLUBRICATION (5VZ−FE)
87 Author: Date:
1996 TOYOTA T100 (RM449U)
LUBRICATION (5VZ−FE)
SST (Special Service Tools)
09032−00100Oil Pan Seal Cutter
09228−07501Oil Filter Wrench
09309−37010Transmission Bearing ReplacerCamshaft front oil seal
09816−30010Oil Pressure Switch Socket

Downloaded from www.Manualslib.com manuals search engine PP3LR−01
− PREPARATIONMANUAL TRANSMISSION (R150, R150F)
PP−63
11 2 Author: Date:
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (R150, R150F)
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer Set2WD:
Speedometer driven gear oil seal
(09201−01080)Valve Guide Bushing Remover &
Replacer 8
09309−35010Transmission Rear Bearing
Replacer2WD:
Output shaft rear bearing
Output shaft center bearing
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeOutput shaft rear bearing
Gear spline piece No.5
(09316−00031)Replacer ”B”5th gear
(09316−00071)Replacer ”F”4WD:
Output shaft rear bearing
Output shaft center bearing
09506−35010Differential Drive Pinion Rear
Bearing ReplacerInput shaft bearing
09921−00010Spring Tension Tool2WD:
Speedometer driven gear oil seal
09950−00020Bearing Remover
09950−60010Replacer Set
(09951−00510)Replacer 51Front bearing retainer oil seal

Downloaded from www.Manualslib.com manuals search engine PP−64
− PREPARATIONMANUAL TRANSMISSION (R150, R150F)
11 3 Author: Date:
1996 TOYOTA T100 (RM449U)
(09951−00570)Replacer 57Extension housing oil seal
Transfer adaptor oil seal
(09951−00620)Replacer 62Counter rear bearing
09950−70010Handle Set
(09951−07150)Handle 150

Downloaded from www.Manualslib.com manuals search engine PP3LP−01
− PREPARATIONMANUAL TRANSMISSION (W59)
PP−69
11 8 Author: Date:
1996 TOYOTA T100 (RM449U)
MANUAL TRANSMISSION (W59)
SST (Special Service Tools)
09201−10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201−01080)Valve Guide Bushing Remover &
Replacer 8
09308−00010Oil Seal PullerOutput shaft rear bearing outer race
09308−10010Oil Seal PullerExtension housing oil seal
09312−20011Transmission Gear Remover &
Replacer5th gear
Output shaft rear bearing
Reverse gear
(09313−00010)Reverse Gear Remover
(09313−00030)Rear Bearing Replacer
(09313−00040)Plate ”A”
(09313−00050)Plate ”B”
09316−60011Transmission & Transfer Bearing
ReplacerNo.3 clutch hub
Counter gear center bearing outer
race
(09316−00011)Replacer Pipe
(09316−00071)Replacer ”F”

Downloaded from www.Manualslib.com manuals search engine PP−70
− PREPARATIONMANUAL TRANSMISSION (W59)
11 9 Author: Date:
1996 TOYOTA T100 (RM449U)
09506−35010Differential Drive Pinion Rear
Bearing ReplacerInput shaft bearing
Output shaft center bearing
09921−00010Spring Tension ToolSpeedometer driven gear oil seal
09950−00020Bearing Remover
09950−60010Replacer Set
(09951−00440)Replacer 44Front bearing retainer oil seal
(09951−00510)Replacer 51Counter gear center bearing outer
race
(09951−00560)Replacer 56Output shaft rear bearing outer race
Extension housing oil seal
09950−70010Handle Set
(09951−07150)Handle 150

Downloaded from www.Manualslib.com manuals search engine PP33K−01
− PREPARATIONAUTOMATIC TRANSMISSION
PP−75
124 Author: Date:
1996 TOYOTA T100 (RM449U)
AUTOMATIC TRANSMISSION
SST (Special Service Tools)
09032−00100Oil Pan Seal Cutter
09201−10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201−01080)Valve Guide Bushing Remover &
Replacer 8
09308−10010Oil Seal Puller
09325−40010Transmission Oil Plug
09350−30020TOYOTA Automatic Transmission
Tool Set
(09351−32010)One−way Clutch Test Tool
(09351−32020)Stator Stopper
09921−00010Spring Tension ToolSpeedometer driven gear oil seal

Downloaded from www.Manualslib.com manuals search engine PP3M7−01
PP−80
− PREPARATIONTRANSFER
129 Author: Date:
1996 TOYOTA T100 (RM449U)
TRANSFER
SST (Special Service Tools)
09223−15020Oil Seal & Bearing ReplacerPlanetary gear outer bearing
09223−22010Crankshaft Front Oil Seal
ReplacerFront retainer oil seal
09304−12012Input Shaft Front Bearing
ReplacerShift fork shaft oil seal
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeHigh and low clutch hub
Rear output shaft bearing
Front case oil seal
(09316−00071)Replacer ”F”Rear output shaft bearing
09330−00021Companion Flange Holding ToolCompanion flange
09515−30010Rear Wheel Bearing ReplacerPlanetary gear outer bearing
(09252−10010)No. 1 Replacer Handle
09550−00032Replacer
09554−30011Differential Oil Seal ReplacerPlanetary gear outer bearing
09555−55010Differential Drive Pinion
Bearing ReplacerPlanetary gear outer bearing