TOYOTA T100 1996 Factory Service Manual

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− PREPARATIONAUTOMATIC TRANSMISSION
PP−77
1996 TOYOTA T100 (RM449U)
EQUIPMENT
OBD II scan tool
Ohmmeter
Voltmeter
Vernier calipersTorque converter clutch
Dial indicator or dial indicator with magnetic baseDrive plate
Straight edgeTorque converter clutch
Torque wrench

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− PREPARATIONAUTOMATIC TRANSMISSION
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Automatic transmission fluid
(A340E)
Dry fill
Drain and refill
(A340E)
Dry fill
Drain and refill
7.2 liters (7.6 US qts, 6.3 Imp.qts)
1.6 liters (1.7 US qts, 1.4 Imp.qts)
7.6 liters (8.0 US qts, 6.7 Imp.qts)
2.0 liters (2.1 US qts, 1.8 Imp.qts)
ATF DEXRON ®II

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− PREPARATIONAUTOMATIC TRANSMISSION
PP−79
1996 TOYOTA T100 (RM449U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalent

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− PREPARATIONTRANSFER
129 Author: Date:
1996 TOYOTA T100 (RM449U)
TRANSFER
SST (Special Service Tools)
09223−15020Oil Seal & Bearing ReplacerPlanetary gear outer bearing
09223−22010Crankshaft Front Oil Seal
ReplacerFront retainer oil seal
09304−12012Input Shaft Front Bearing
ReplacerShift fork shaft oil seal
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeHigh and low clutch hub
Rear output shaft bearing
Front case oil seal
(09316−00071)Replacer ”F”Rear output shaft bearing
09330−00021Companion Flange Holding ToolCompanion flange
09515−30010Rear Wheel Bearing ReplacerPlanetary gear outer bearing
(09252−10010)No. 1 Replacer Handle
09550−00032Replacer
09554−30011Differential Oil Seal ReplacerPlanetary gear outer bearing
09555−55010Differential Drive Pinion
Bearing ReplacerPlanetary gear outer bearing

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PP−81
130 Author: Date:
1996 TOYOTA T100 (RM449U)
09921−00010Spring Tension Tool
09950−00020Bearing RemoverDriven sprocket rear beating
Front drive clutch sleeve
Rear output shaft bearing

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− PREPARATIONTRANSFER
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09031−00030Pin Punch .
09905−00012Snap Ring No.1 Expander .

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− PREPARATIONTRANSFER
PP−83
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Calipers
Dial indicator
Micrometer
Torque wrench
Feeler gauge

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PP−84
− PREPARATIONTRANSFER
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Transfer oil1.1 liters (1.2 US qts, 1.0 lmp.qts)API GL−4 or GL−5
SAE 75W−90

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− PREPARATIONTRANSFER
PP−85
1996 TOYOTA T100 (RM449U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalent

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PP−86
− PREPARATIONPROPELLER SHAFT
135 Author: Date:
1996 TOYOTA T100 (RM449U)
PROPELLER SHAFT
SST (Special Service Tools)
09325−40010Transmission Oil PlugTransmission to prevent oil leakage
09330−00021Companion Flange Holding ToolCompanion flange holding
09332−25010Universal Joint Bearing Remover
& ReplacerSpider bearing removal and installa-
tion