TOYOTA T100 1996 Factory Service Manual

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− PREPARATIONPROPELLER SHAFT
PP−87
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Dial indicator
Torque wrench

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PP−88
− PREPARATIONSUSPENSION AND AXLE
137 Author: Date:
1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09223−56010Crankshaft Rear Oil Seal
ReplacerRear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerFront differential
09308−00010Oil Seal PullerFront axle (4WD)
Front differential
Rear axle
Rear differential
09316−12010Transfer Bearing ReplacerRear differential
09316−20011Transfer Bearing ReplacerFront differential
09316−60011Transmission & Transfer Bearing
ReplacerFront deifferentian
Rear axle
(09316−00041)Replacer ”C”Front differential
(09316−00051)Replacer ”D”Rear axle
09330−00021Companion Flange Holding ToolFront differential
Rear differential
09350−20015TOYOTA Automatic Transmission
Tool SetFront differential
(09369−20040)Piston Spring Compressor Set
09308−10010Oil Seal PullerFront differential
Rear differential

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PP−89
138 Author: Date:
1996 TOYOTA T100 (RM449U)
09504−22011Differential Side Bearing
ReplacerFront differential
Rear differential
09506−30012Differential Drive Pinion Rear
Bearing Cone ReplacerFront differential
09506−35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
09521−25011Rear Axle Shaft PullerRear axle
09523−36010Rear Axle Hub Guide ToolRear differential
(09558−10010)Rear Axle Shaft Oil Seal
Replacer−
09554−14010Differential Oil Seal ReplacerFront differential
09554−30011Differential Oil Seal ReplacerFront differential
09556−22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09556−30010Drive Pinion Front Bearing
RemoverFront differential
09607−60020Front Wheel Adjusting Nut WrenchFront axle (4WD)
09628−62011Ball Joint PullerFront axle
Front suspension (4WD)
09636−20010Upper Ball Joint Dust Cover
ReplacerFront differential

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− PREPARATIONSUSPENSION AND AXLE
139 Author: Date:
1996 TOYOTA T100 (RM449U)
09649−17010Steering Knuckle ToolRear differential
09650−17011Hub Bolt RemoverRear axle
09710−26011Front Suspension Bushing Tool
SetFront suspension (4WD)
(09710−05041)Gate
(09710−05051)Remover
(09710−05061)Replacer
(09710−05081)Rear Base
09710−30021Suspension Bushing Tool SetFront suspension (2WD)
(09710−03031)Bushing Remover
(09710−03041)Bushing Remover Base
(09710−03051)Bushing Replacer
(09710−03061)Bushing Replacer Base
09710−30055Suspension Arm Bushing RemoverFront differential

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PP−91
140 Author: Date:
1996 TOYOTA T100 (RM449U)
09726−27012Front Suspension Arm Bushing
Remover & ReplacerFront suspension (4WD)
(09726−02041)Replacer
(09726−02051)Remover & Replacer
(09726−02061)No.2 Base
09726−35011Front Lower Arm Bushing Remover
& ReplacerFront suspension (2WD)
09751−36011Brake Line Union Nut 10 x 12 mm
WrenchRear axle
09910−00015Puller SetFront differential
(09911−00011)Puller Clamp
(09912−00010)Puller Slide Hammer
(09914−00011)Rear Axle Shaft Puller
Attachment
09950−00020Bearing RemoverFront differential
Rear differential
09950−30010Puller A SetFront differential
Rear differential
09950−40010Puller B Set

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− PREPARATIONSUSPENSION AND AXLE
141 Author: Date:
1996 TOYOTA T100 (RM449U)
09950−60010Replacer SetFront differential
Rear differential
Front axle
Rear axle
(09951−00360)Replacer 36Front axle (4WD)
(09951−00370)Replacer 37Front differential
(09951−00450)Replacer 45Rear differential
(09951−00480)Replacer 48Front axle (2WD)
Front differential
Rear differential
(09951−00500)Replacer 50Front axle (4WD)
(09951−00530)Replacer 53Front suspension (4WD)
(09951−00560)Replacer 56Rear axle
(09951−00610)Replacer 61Rear axle
09950−60020Replacer Set No.2Front axle (4WD)
Front differential
Rear differrential
(09951−00710)Replacer 71Front axle (2WD)
Front differential
Rear differential
(09951−00720)Replacer 72Front axle (4WD)
(09951−00790)Replacer 79Front differential

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PP−93
142 Author: Date:
1996 TOYOTA T100 (RM449U)
(09951−00810)Replacer 81Front axle (4WD)
(09951−00890)Replacer 89Rear axle
(09951−00910)Replacer 91Front axle (4WD)
Rear differential
09950−70010Handle SetFront axle
Front differential
Rear differential
Rear axle
(09951−07100)Handle 100Front axle (4WD)
(09951−07150)Handle 150Front axle
Front differential
Rear axle
Rear differential
(09951−07200)Handle 200Front suspension(4WD)

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PP−94
− PREPARATIONSUSPENSION AND AXLE
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09905−00012Snap Ring No.1 Expander .
09905−00013Snap Ring Pliers .
09025−00010Torque Wrench (30 kgf−cm)
09031−00030Pin Punch .
09044−00010Torx Socket E14 .
09082−00040TOYOTA Electrical Tester.

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− PREPARATIONSUSPENSION AND AXLE
PP−95
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Dial indicator
Torque wrench
Drill
Spring tension gauge
Micrometer

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PP−96
− PREPARATIONSUSPENSION AND AXLE
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Drive shaft
Outboard joint grease176 − 186 g (6.21 − 6.56 oz.)
Inboard joint grease270 − 280 g (9.52 − 9.88 oz.)
Front differential1.86 liters (1.97 US qts, 1.64 lmp.qts)Hypoid gear oil API GL−5
75W−90
Rear differential2.35 liter (2.22 US qts, 2.67 lmp.qts)
Hypoid gear oil API GL−5
Above − 18 °C (0°F)
SAE 90
Below − 18 °C (0°F)
SAE 80W − 90 or 80W