Automatic TOYOTA T100 1996 Factory User Guide

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− PREPARATIONAUTOMATIC TRANSMISSION
PP−75
124 Author: Date:
1996 TOYOTA T100 (RM449U)
AUTOMATIC TRANSMISSION
SST (Special Service Tools)
09032−00100Oil Pan Seal Cutter
09201−10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201−01080)Valve Guide Bushing Remover &
Replacer 8
09308−10010Oil Seal Puller
09325−40010Transmission Oil Plug
09350−30020TOYOTA Automatic Transmission
Tool Set
(09351−32010)One−way Clutch Test Tool
(09351−32020)Stator Stopper
09921−00010Spring Tension ToolSpeedometer driven gear oil seal

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PP−76
− PREPARATIONAUTOMATIC TRANSMISSION
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09031−00030Pin Punch .
09082−00040TOYOTA Electrical Tester.
09905−00012Snap Ring No.1 Expander .

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− PREPARATIONAUTOMATIC TRANSMISSION
PP−77
1996 TOYOTA T100 (RM449U)
EQUIPMENT
OBD II scan tool
Ohmmeter
Voltmeter
Vernier calipersTorque converter clutch
Dial indicator or dial indicator with magnetic baseDrive plate
Straight edgeTorque converter clutch
Torque wrench

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PP−78
− PREPARATIONAUTOMATIC TRANSMISSION
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Automatic transmission fluid
(A340E)
Dry fill
Drain and refill
(A340E)
Dry fill
Drain and refill
7.2 liters (7.6 US qts, 6.3 Imp.qts)
1.6 liters (1.7 US qts, 1.4 Imp.qts)
7.6 liters (8.0 US qts, 6.7 Imp.qts)
2.0 liters (2.1 US qts, 1.8 Imp.qts)
ATF DEXRON ®II

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− PREPARATIONAUTOMATIC TRANSMISSION
PP−79
1996 TOYOTA T100 (RM449U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalent

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PP−88
− PREPARATIONSUSPENSION AND AXLE
137 Author: Date:
1996 TOYOTA T100 (RM449U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09223−56010Crankshaft Rear Oil Seal
ReplacerRear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerFront differential
09308−00010Oil Seal PullerFront axle (4WD)
Front differential
Rear axle
Rear differential
09316−12010Transfer Bearing ReplacerRear differential
09316−20011Transfer Bearing ReplacerFront differential
09316−60011Transmission & Transfer Bearing
ReplacerFront deifferentian
Rear axle
(09316−00041)Replacer ”C”Front differential
(09316−00051)Replacer ”D”Rear axle
09330−00021Companion Flange Holding ToolFront differential
Rear differential
09350−20015TOYOTA Automatic Transmission
Tool SetFront differential
(09369−20040)Piston Spring Compressor Set
09308−10010Oil Seal PullerFront differential
Rear differential

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STANDARD BOLT SS-1
MAINTENANCE SS-3
ENGINE MECHANICAL (3RZ-FE) SS-4
ENGINE MECHANICAL (5VZ-FE) SS-9
EMISSION CONTROL (3RZ-FE) SS-14
EMISSION CONTROL (5VZ-FE) SS-16
MFI (3RZ-FE) SS-17
SFI (5VZ-FE) SS-19
COOLING (3RZ-FE) SS-21
COOLING (5VZ-FE) SS-23
LUBRICATION (3RZ-FE) SS-25
LUBRICATION (5VZ-FE) SS-27
IGNITION (3RZ-FE) SS-29
IGNITION (5VZ-FE) SS-31
STARTING (3RZ-FE) SS-33
STARTING (5VZ-FE) SS-35
CHARGING (3RZ-FE) SS-37
CHARGING (5VZ-FE) SS-39
CLUTCH SS-41
MANUAL TRANSMISSION (R150,
R150F) SS-43
MANUAL TRANSMISSION (W59) SS-46
AUTOMATIC TRANSMISSION SS-49
TRANSFER SS-53
PROPELLER SHAFT SS-56
SUSPENSION AND AXLE SS-58
BRAKE SS-69
STEERING SS-71
SUPPLEMENTAL RESTRAINT SYSTEM SS-75
BODY ELECTRICAL SS-77
BODY SS-80
AIR CONDITIONING SS-82

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− SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
SS−49
223 Author: Date:
1996 TOYOTA T100 (RM449U)
AUTOMATIC TRANSMISSION
SERVICE DATA
Line pressure (Wheel locked)
(3RZ−FE)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
(5VZ−FE)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
363 − 422 kPa (3.7 − 4.2 kgf/cm2, 53 − 61 psi)
490 − 588 kPa (5.0 − 6.0 kgf/cm2, 71 − 85 psi)
932 − 1,177 kPa (9.5 − 12.0 kgf/cm
2, 135 − 171 psi)
1,294 − 1,638 kPa (13.2 − 16.7 kgf/cm2, 188 − 238 psi)
363 − 422 kPa (3.7 − 4.2 kgf/cm
2, 53 − 61 psi)
608 − 696 kPa (6.2 − 7.1 kgf/cm2, 88 − 101 psi)
902 − 1,147 kPa (9.2 − 11.7 kgf/cm
2, 131 − 166 psi)
1,432 − 1,942 kPa (14.6 − 19.8 kgf/cm2, 208 − 282 psi)
Engine stall revolution (D and R positions) 3RZ−FE
5VZ−FE1,950 ± 150 rpm
2,150 ± 150 rpm
Time lag N → D position
N → R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF and N position)
700 ± 50 rpm
Throttle cable adjustment
(Throttle valve fully opened)Between boot end face and inner cable stopper
0 − 1 mm (0 − 0.04 in.)
Drive plate runoutMax.
Torque converter runoutMax.
Torque converter installation distance 3R−FE
5VZ−FE0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 31.75 mm (1.2500 in.)
More than 17.95 mm (0.7067 in.)
Speedometer driven gear oil seal drive in depth 3RZ−FE
5VZ−FE20 mm (0.79 in.)
20 mm (0.79 in.)
Lock−up point
(3RZ−FE / A340E)
D position
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
(5VZ−FE / A340E)
D position
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
(5VZ−FE / A340F)
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
83 − 88 km/h (52 − 55 mph)
70 − 75 km/h (44 − 47 mph)
79 − 84 km/h (49 − 52 mph)
72 − 77 km/h (45 − 48 mph)
75 − 80 km/h (47 − 50 mph)
68 − 73 km/h (42 − 45 mph)

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− SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
224 Author: Date:
1996 TOYOTA T100 (RM449U) Shift schedule
(3RZ−FE / A340E)
D position
(Throttle valve fully opened) 1 → 2
2 → 3
3 → O/D
O/D → 3
3 → 2
2 → 1
(Throttle valve fully closed) 3 → O/D
O/D → 3
2 position
(Throttle valve fully opened) 1 → 2
3 → 2
2 → 1
L position
(Throttle valve fully opened) 2 →1
(5VZ−FE / A340E)
D position
(Throttle valve fully opened) 1 → 2
2 → 3
3 → O/D
O/D → 3
3 → 2
2 → 1
(Throttle valve fully closed) 3 → O/D
O/D → 3
2 position
(Throttle valve fully opened) 1 → 2
3 → 2
2 → 1
L position
(Throttle valve fully opened) 2 →1
(5VZ−FE / A340F)
D position
(Throttle valve fully opened) 1 → 2
2 → 3
3 → O/D
O/D → 3
3
→ 2
2 → 1
(Throttle valve fully closed) 3 → O/D
O/D → 3
2 position
(Throttle valve fully opened) 1 → 2
3 → 2
2 → 1
L position
(Throttle valve fully opened) 2 →1
55 − 60 km/h (34 − 37 mph)
99 − 108 km/h (62 − 67 mph)
127 − 136 km/h (79 − 85 mph)
120 − 130 km/h (75 − 81 mph)
92 − 98 km/h (57 − 61 mph)
44 − 48 km/h (27 − 30 mph)
34 − 39 km/h (21 − 24 mph)
25 − 30 km/h (16 − 19 mph)
55 − 60 km/h (34 − 37 mph)
110 − 120 km/h (68 − 75 mph)
44 − 48 km/h (27 − 30 mph)
53 − 58 km/h (33 − 36 mph)
57 − 62 km/h (35 − 39 mph)
108 − 117 km/h (67 − 73 mph)
146 − 155 km/h (91 − 96 mph)
139 − 148 km/h (86 − 92 mph)
99 − 108 km/h (62 − 67 mph)
46 − 51 km/h (29 − 32 mph)
44 − 49 km/h (27 − 30 mph)
22 − 27 km/h (14 − 17 mph)
57
− 62 km/h (35 − 39 mph)
115 − 124 km/h (71 − 77 mph)
46 − 51 km/h (29 − 32 mph)
52 − 58 km/h (32 − 36 mph)
55 − 59 km/h (35 − 39 mph)
103 − 111 km/h (64 − 69 mph)
139 − 147 km/h (86 − 91 mph)
133 − 141 km/h (83 − 88 mph)
95 − 103 km/h (59 − 64 mph)
44 − 48 km/h (27 − 30 mph)
42 − 47 km/h (26 − 29 mph)
21 − 26 km/h (13 − 16 mph)
55 − 59 km/h (34 − 37 mph)
110 − 118 km/h (68 − 73 mph)
44 − 48 km/h (27 − 30 mph)
53 − 58 km/h (33 − 36 mph)

Downloaded from www.Manualslib.com manuals search engine SS08A−03
− SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
SS−51
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Valve body x Transmission case101007
Oil strainer x Valve body (A340E)5.45548 in.·lbf
Oil strainer case x Valve body (A340F)101007
Oil strainer x Valve body (A340F)6.97061 in.·lbf
Oil pan7.47565 in.·lbf
Drain plug2020515
Parking lock pawl bracket x Transmission case7.47565 in.·lbf
Extension housing x Transmission case (A340E)3637027
Extension housing x Rear mounting insulator2525018
Rear support member x Rear mounting insulator (A340F)1818013
Rear support member x Body (A340F)9597070
Rear mounting insulator x Rear mounting bracket (A340E)1818013
Rear mounting bracket x Frame (A340E)5859042
Propeller shaft x Rear differential (A340E)7475054
Front propeller shaft x Front differential (A340F)7475054
Front propeller shaft x Transfer (A340F)7475054
Rear propeller shaft x Transfer (A340F)7475054
Rear propeller shaft x Rear differential (A340F)7475054
Center support bearing x Body3637027
Drive plate x Crankshaft8385061
Torque converter clutch x Drive plate4142030
Stiffener plate x Engine (A340F)3738027
Stiffener plate x Transmission3738027
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x TWC4849035
Rear support member x Dynamic damper6162044
Oil cooler pipe3435025
Transmission x Engine7173053
Rear end plate x Transmission3738027
Rear support member x Transfer under cover2930021
Cross shaft x Frame2829021
Cross shaft x Transmission131309
Cross shaft x No.1 gear shifting rod131309
Exhaust pipe clamp(3RZ−FE)1919514
Exhaust pipe support bracket x Transmission (3RZ−FE)7173053
Exhaust pipe support bracket x Transmission (5VZ−FE)4445033
Exhaust pipe support bracket x Exhaust pipe (5VZ−FE)4445033
Park/neutral position switch (Nut)3.94035 in.·lbf
Park/neutral position switch (Bolt)131309
No.2 vehicle speed sensor5.45548 in.·lbf
Speedometer driven gear sleeve x Locking plate1616012
ATF temperature sensor x Transmission1515011
Shift lever assembly x Steering column assembly2930022