tow bar TOYOTA T100 1996 Factory Service Manual

Downloaded from www.Manualslib.com manuals search engine SA0FZ−02
FA0810
FA0838
Matchmarks
SA1443Matchmarks
FA0841
SA−38
− SUSPENSION AND AXLEFRONT DRIVE SHAFT (4WD)
1996 TOYOTA T100 (RM449U)
DISASSEMBLY
1. CHECK DRIVE SHAFT
(a) Check to see there is no play in the inboard and outboard
joints.
(b) Check to see that the inboard joint slides smoothly in the
thrust direction.
(c) Check to see that there is no obvious play in the radial
direction of the universal joints.
(d) Check the boot for damage.
2. REMOVE INBOARD AND OUTBOARD JOINT BOOT
CLAMPS
(a) Using a screwdriver, remove the 4 boot clamps.
(b) Slide the inboard joint boot toward the outboard joint.
3. DISASSEMBLE INBOARD JOINT TULIP
(a) Place matchmarks on the inboard joint tulip and drive
shaft.
(b) Remove the inboard joint tulip from the drive shaft.
4. DISASSEMBLE TRIPOD
(a) Using a snap ring expander, remove the snap ring.
(b) Place matchmarks on the shaft and tripod.
(c) Using a brass bar and hammer, remove the tripod from
the drive shaft.
NOTICE:
Do not tap the roller.
5. REMOVE INBOARD AND OUTBOARD JOINT BOOT
CLAMPS AND BOOTS
NOTICE:
Do not disassemble the outboard joint.
6. REMOVE DUST DEFLECTOR
Using a screwdriver and hammer, remove the dust deflector.

Downloaded from www.Manualslib.com manuals search engine SA0G0−02
FA0843
FA1795
Vinyl Tape
− SUSPENSION AND AXLEFRONT DRIVE SHAFT (4WD)
SA−39
1996 TOYOTA T100 (RM449U)
REASSEMBLY
1. INSTALL DUST DEFLECTOR
Using a screwdriver and hammer, install a new dust deflector.
2. TEMPORARILY INSTALL NEW INBOARD AND
OUTBOARD BOOTS AND NEW BOOT CLAMPS
HINT:
Before installing the boots, wrap vinyl tape around the spline of
the drive shaft to prevent the boots from being damaged.
3. INSTALL TRIPOD
(a) Place the beveled side of the tripod axial spline toward the
outboard joint.
(b) Align the matchmarks placed before disassembly.
(c) Using a brass bar and hammer, tap the tripod onto the
drive shaft.
NOTICE:
Do not tap the roller
(d) Using a snap ring expander, install a new snap ring.
4. ASSEMBLE BOOT TO OUTBOARD JOINT
Before assembling the boot, coat the outboard joint and boot
with grease in the boot kit.
Grease capacity:
176 − 186 g (6.21 − 6.56 oz.)
5. ASSEMBLE INBOARD JOINT TO INBOARD JOINT
TULIP
(a) Coat the inboard joint tulip and boot with grease in the
boot kit.
Grease capacity:
270 − 280 g (9.52 − 9.88 oz.)
(b) Align the matchmarks placed before disassembly.
(c) Install the inboard tulip to the drive shaft.
(d) Temporarily install the boot to the inboard tulip.