load capacity TOYOTA T100 1996 Factory User Guide

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− PREPARATIONSTEERING
PP−111
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Power steering fluid
Total0.8 liters (0.85 US qts, 0.70 Imp.qts)ATF DEXRON®II or III

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PP−120
− PREPARATIONBODY
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
MP grease−−

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− PREPARATIONAIR CONDITIONING
PP−125
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Compressor oil−ND−OIL 8 or equivalent
When replacing receiver10 cc (0.34 fl.oz.)
When replacing condenser40 cc (1.4 fl. oz.)
When replacing evaporator40 cc (1.4 fl. oz.)
When replacing compressor140 cc (4.8 fl. oz.)

Downloaded from www.Manualslib.com manuals search engine − DIAGNOSTICSENGINE (5VZ−FE)
DI−139
1996 TOYOTA T100 (RM449U)
(b) TOYOTA Enhanced Signals.
TOYOTA hand−held tester displayMeasurement ItemNormal Condition*1
MISFIRE RPMEngine RPM for first misfire rangeMisfire 0: 0 rpm
MISFIRE LOADEngine load for first misfire rangeMisfire 0: 0 g/r
INJECTORFuel injection time for cylinder No.1Idling: 1.82 − 3.15 ms
IAC DUTY RATIOIntake Air Control Valve Duty Ratio
Opening ratio rotary solenoid type IAC valveIdling: 22 − 46 %
STARTER SIGStarter SignalCranking: ON
A/C SIGA/C Switch SignalA/C ON: ON
PNP SWPark/Neutral Position Switch SignalP or N position: ON
STOP LIGHT SWStop Light Switch SignalStop light switch ON: ON
FC IDLFuel Cut Idle: Fuel cut when throttle valve fully
closed, during decelerationFuel cut operating: ON
FC TAUFuel Cut TAU: Fuel cut during very light loadFuel cut operating: ON
CYL #1 − CYL #6Abnormal revolution variation for each cylinder0 %
IGNITIONTotal number of ignition for every 1,000
revolutions0 − 3,000
EGRT GAS*2EGR Gas Temp. Sensor Value
EGR not operating:
Temp. between intake air temp. and engine
coolant temp.
EGR SYSTEM*2EGR System Operating ConditionIdling: OFF
A/C CUT SIGA/C Cut SignalA/C S/W OFF: ON
FUEL PUMPFuel Pump SignalIdling: ON
EVAP (PURGE) VSVEVAP VSV SignalVSV operating: ON
VAPOR PRESS VSVVapor Pressure VSV SignalVSV operating: ON
TOTAL FT B1Total Fuel Trim Bank 1: Average value for fuel
trim system of bank 1Idling: 0.8 − 1.2 V
O2 LR B1, S1
Oxygen Sensor Lean Rich Bank 1, Sensor 1 Re-
sponse time for oxygen sensor output to switch
from lean to rich
Idling after warming up: 0 − 1,000 msec.
O2 RL B1, S1
Oxygen Sensor Rich Lean Bank 1, Sensor 1 Re-
sponse time for oxygen sensor output to switch
from rich to lean
Idling after warming up: 0 − 1,000 msec.
*1: If no conditions are specifically stated for ”ldling”, it means the shift lever is at N or P position, the A/C
switch is OFF and all accessory switches are OFF.
*2: Only for 2WD models with a load capacity of 0.5 ton and regular cab.

Downloaded from www.Manualslib.com manuals search engine − DIAGNOSTICSENGINE (5VZ−FE)
DI−141
1996 TOYOTA T100 (RM449U) DTC No.
(See Page)
Detection ItemTrouble AreaMILMemory
P0171
(DI−180)System too Lean
(Fuel Trim)
Air intake (hose loose)
Fuel line pressure
Injector blockage
Heated oxygen sensor (bank 1 sensor 1) malfunction
Mass air flow meter
Engine coolant temp. sensor
*1
P0172
(DI−180)System too Rich
(Fuel Trim)
Fuel line pressure
Injector leak, blockage
Heated oxygen sensor (bank 1 sensor 1) malfunction
Mass air flow meter
Engine coolant temp. sensor
*1
P0300
(DI−183)Random/Multiple Cylinder
Misfire DetectedIgnition system
Injector
Fuel line pressure
EGR*3
Compression pressure
Valve clearance not to specification
Valve timing
Mass air flow meter
Engine coolant temp. sensor*2
P0301
P0302
P0303
P0304
P0305
P0306
(DI−183)Misfire Detected
− Cylinder 1
− Cylinder 2
− Cylinder 3
− Cylinder 4
− Cylinder 5
− Cylinder 6
*2
P0325
(DI−188)Knock Sensor 1 Circuit
MalfunctionOpen or short in knock sensor 1 circuit
Knock sensor 1 (looseness)
ECM
*1
P0330
(DI−188)Knock Sensor 2 Circuit
MalfunctionOpen or short in knock sensor 2 circuit
Knock sensor 2 (looseness)
ECM
*1
P0335
(DI−191)Crankshaft Position Sensor
”A” Circuit Malfunction
Open or short in crankshaft position sensor circuit
Crankshaft position sensor
Starter
ECM
*1 
P0340
(DI−194)Camshaft Position Sensor
Circuit Malfunction
Open or short in camshaft position sensor circuit
Camshaft position sensor
Starter
ECM
*1 
P0401*3
(DI−196)Exhaust Gas Recirculation
Flow Insufficient Detected
EGR valve stuck closed
Short in VSV circuit for EGR
Open in EGR gas temp. sensor circuit
EGR hose disconnected
ECM
*1 
P0402*3
(DI−206)Exhaust Gas Recirculation
Flow Excessive Detected
EGR valve stuck open
EGR VSV open malfunction
Open in VSV circuit for EGR
Short in EGR gas temp. sensor circuit
ECM
*1
P0420
(DI−210)Catalyst System Efficiency
Below Threshold
Three−way catalytic converter
Open or short in heated oxygen sensor (bank 1 sensor 1, 2)
circuit
Heated oxygen sensor (bank 1 sensor 1, 2)
*1
*1: MIL lights up
*2: MIL lights up or blinking
*3: Only for 2WD models with a load capacity of 0.5 ton and regular cab.

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A00783
DLC3
EGR Gas Temp. Sensor*
A/C Amplifier
Circuit Opening Replay
ECM
Throttle Position Sensor
IAC Valve
Igniter
Mass Air
Flow MeterHeated Oxygen Sensor (Bank 1 Sensor 1)
Combination Meter
Heated Oxygen
Sensor (Bank 1
Sensor 2)
Park/Neutral
Position Switch
Fuel Pump
Ignition Switch
VSV for EGR*
Stop Light Switch
VSV for Vapor Pressure Sensor
VSV for EVAP
EFI Main Relay
(Marking : EFI)
DLC1 Knock Sensor 2 Knock Sensor 1Injector Ignition Coil Injector
Camshaft
Position Sensor
Engine Coolant
Temp. Sensor
Crankshaft Position
Sensor
*: Only for 2WD models with a load capacity of 0.5 ton and regular cab.
− DIAGNOSTICSENGINE (5VZ−FE)
DI−143
1996 TOYOTA T100 (RM449U)
PARTS LOCATION

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DI−145
1996 TOYOTA T100 (RM449U) Symbols (Terminals No.)
Wiring ColorConditionSTD Voltage (V)
IGT2 (E7− 22) − E1 (E7−24)BR−B ↔BRIdlingPulse generation
(See page DI−235)
IGT3 (E7−31) − E1 (E7−24)B−W ↔BRIdlingPulse generation
(See page DI−235)
IGF (E7−17) − E1 (E7−24)B−Y ↔BR
IG switch ON, Disconnect igniter connector4.5 − 5.5
IdlingPulse generation
(See page DI−235)
G (E5−11) − G− (E5−5)B ↔WIdlingPulse generation
(See page DI−191)
NE (E5−12) − NE− (E5−6)G ↔LIdlingPulse generation
(See page DI−191)
FPU (E7−19) − E1 (E7−24)R−B ↔BRIG switch ON9 − 14
Idling0 − 3.0
EGR* (E7−18) − E1 (E7−24)R−W ↔BRIG switch ON9 − 14
THG* (E6−14) −E2( E6−9)P ↔BR−BIG switch ON4.5 − 5.5
EVP1 (E7−5) − E1 (E7−24)W−G ↔BRIG switch ON9 − 14
RSC (E7−6) − E1 (E7−24)B−R ↔BRIG switch ON, Disconnect E7 of ECM connector9 − 14
RSO (E7−7) − E1 (E7−24)BR−R ↔BRIG switch ON, Disconnect E7 of ECM connector9 − 14
ACV (E7−2) − E1 (7−24)B−R ↔ BRIdling, A/C switch ON0 − 3
Idling, A/C switch OFF9 − 14
FC (E7−14) − E1 (E7−24)G−Y ↔ BRIG switch ON9 − 14
Idling0 − 3
OX1 (E6−5) − E1 (E7−24)W ↔BRMaintain engine speed at 2,500 rpm for 2 min. after
warming upPulse generation
(See page DI−172)
OX2 (E6−13) − E1 (E7−24)R ↔BRMaintain engine speed at 2,500 rpm for 2 min. after
warming upPulse generation
(See page DI−172)
HT1 (E5−3) − E03 (E5−7)P−G ↔BRIdlingBelow 3.0
IG switch ON9 − 14
HT2 (E5−9) − E03 (E5−7)R−G ↔BRIdlingBelow 3.0
IG switch ON9 − 14
KNK1 (E6−6) − E1 (E7−24)B ↔BRIdlingPulse generation
(See page DI−188)
KNK2 (E6−3) − E1 (E7−24)GR ↔BRIdlingPulse generation
(See page DI−188)
SP1 (E4−8) − E1 (E7−24)G ↔BRIG switch ON
Rotate driving wheel slowlyPulse generation
(See page DI−226)
TE1 (E6−7) − E1 (E7−24)V−W ↔BRIG switch ON9 − 14
W (E4−4) − E1 (E7−24)V ↔BRIdling9 − 14
IG switch ONBelow 3.0
ACT (E4−6) − E1 (E7−24)L−B ↔BRA/C switch OFF at IdlingBelow 2.0
A/C switch ON at idling5 or more
AC1 (E4−7) − E1 (E7−24)B−R ↔BRA/C switch ON at idlingBelow 2.0
A/C switch OFF at Idling9 − 14
SDL (E4−19) − E1 (E7−24)W ↔BRDuring transmissionPulse generation
*: Only for 2WD models with a load capacity of 0.5 ton and regular cab.

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DI−147
1996 TOYOTA T100 (RM449U) Symbols (Terminals No.)
Wiring ColorConditionSTD Voltage (V)
VTA (E6−7) − E2 (E6−22)Y−B ↔ BR−B
IG switch ON
Throttle valve fully closed0.3 − 0.8
IG switch ON
Throttle valve fully open3.2 − 4.9
G (E6−10) − G− (E6−11 )B ↔WIdlingPulse generation
(See page DI−191)
NE (E6−5) − NE− (E6−6)G ↔LIdlingPulse generation
(See page DI−191)
FPU (E5−9) − E1 (E5−16)R−B ↔BRIG switch ON9 − 14
Idling0 − 3.0
EGR* (E5−8) − E1 (E5−16)R−W ↔BRIG switch ON9 − 14
EVP1 (E5−15) − E1 (E5−16)W−G ↔BRIG switch ON9 − 14
THG* (E6−21) − E2 (E6−22)P ↔BR−BIG switch ON4.5 − 5.5
RSC (E7−22) − E1 (E5−16)B−R ↔BRIG switch ON, Disconnect E7 of ECM connector9 − 14
RSO (E7−23) − E1 (E5−16)BR−R ↔BRIG switch ON, Disconnect E7 of ECM connector9 − 14
OX1 (E6−13) − E1 (E5−16)W ↔BRMaintain engine speed at 2,500 rpm for 2 min. after
warming upPulse generation
(See page DI−172)
OX2 (E6−19) − E1 (E5−16)R ↔BRMaintain engine speed at 2,500 rpm for 2 min. after
warming upPulse generation
(See page DI−172)
HT1 (E7−15) − E03 (E7−1)P−G ↔W−BIdlingBelow 3.0
IG switch ON9 − 14
HT2 (E7−16) − E03 (E7−1)R−G ↔W−BIdlingBelow 3.0
IG switch ON9 − 14
KNK1 (E6−17) − E1 (E5−16)B ↔BRIdlingPulse generation
(See page DI−188)
KNK2 (E6−16) − E1 (E5−16)GR ↔BRIdlingPulse generation
(See page DI−188)
NSW (E7−14) − E1 (E5−16)B−O ↔BRIG switch ON, Other shift position in ”P”, ”N” position9 − 14
IG switch ON, Shift position in ”P”, ”N” position0 − 3.0
SP1 (E4−12) − E1 (E5−16)G ↔BRIG switch ON
Rotate driving wheel slowlyPulse generation
(See page DI−226)
TE1 (E5−5) − E1 (E5−16)V−W ↔BRIG switch ON9 − 14
W (E5−3) − E1 (E5−16)V ↔BRIdling9 − 14
IG switch ONBelow 3.0
ACV (E5−10) − E1 (E5−16)B−R ↔ BRIdling, A/C switch ON0 − 3
Idling, A/C switch OFF9 − 14
ACT (E4−5) − E1 (E5−16)L−B ↔BRA/C switch OFF at idlingBelow 2.0
A/C switch ON at idling5 or more
AC1 (E4−20) − E1 (E5−16)B−R ↔BRA/C switch ON at idlingBelow 2.0
A/C switch OFF at idling9 − 14
SDL (E4−18) − E1 (E5−16)W ↔BRDuring transmissionPulse generation
OD1 (E4−7) − E1 (E5−16)Y−R ↔BRIG switch ON9 − 14
THG* (E6−12) − E2 (E6−22)P ↔BR−BIG switch ON3.9 − 5.0
FC (E5−4) − E1 (E5−16)G−Y ↔BRIG switch ON9 − 14
Idling0 − 3.0
*: Only for 2WD models with a load capacity of 0.5 ton and regular cab.

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DI−183
1996 TOYOTA T100 (RM449U)
DTC P0300 Random/Multiple Cylinder Misfire Detected
DTC P0301 Cylinder 1 Misfire Detected
DTC P0302 Cylinder 2 Misfire Detected
DTC P0303 Cylinder 3 Misfire Detected
DTC P0304 Cylinder 4 Misfire Detected
DTC P0305 Cylinder 5 Misfire Detected
DTC P0306 Cylinder 6 Misfire Detected
CIRCUIT DESCRIPTION
Misfire: The ECM uses the crankshaft position sensor and camshaft position sensor to monitor changes in
the crankshaft rotation for each cylinder.
The ECM counts the number of times the engine speed change rate indicates that misfire has occur-
red.When the misfire rate equals or exceeds the count indicating that the engine condition has deteriorated,
the MIL lights up.
If the misfire rate is high enough and the driving conditions will cause catalyst overheating, the MIL blinks
when misfiring occurs.
DTC No.DTC Detecting ConditionTrouble Area
P0300Misfiring of random cylinders is detected during any
particular 200 or 1,000 revolutionsIgnition system
Injector
Fuel line pressure
EGR*
Compression pressure
Valve clearance not to specification
Valve timing
Mass air flow meter
Engine coolant temp. sensor
P0301
P0302
P0303
P0304
P0305
P0306For any particular 200 revolutions for engine, misfiring is
detected which can cause catalyst overheating
(This causes MIL to blink)
For any particular 1,000 revolutions of engine, misfiring is de-
tected which causes a deterioration in emission
(2 trip detection logic)
*: Only for 2WD models with a load capacity of 0.5 ton and regular cab.
HINT:
When the 2 or more codes for a misfiring cylinder are recorded repeatedly but no Random Misfire
code is
recorded, it indicates that the misfires were detected and recorded at different times.
DI0UT−01

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DI−187
1996 TOYOTA T100 (RM449U)
5 Check injector injection (See page SF−21).
NG Replace injector.
OK
6 Check EGR system (See page EC−9).*
NG Repair EGR system.*
OK
*: Only for 2WD models with a load capacity of 0.5 ton and regular cab.
7 Check mass air flow meter and engine coolant temp. sensor (See page SF−29
and SF−52).
NG Repair or replace.
OK
Check the compression pressure (See page EM−2), valve clearance (See page EM−4) and valve
timing (See page EM−17).