oil pressure TOYOTA T100 1996 Factory User Guide

Downloaded from www.Manualslib.com manuals search engine − SERVICE SPECIFICATIONSENGINE MECHANICAL (5VZ−FE)
SS−13
1996 TOYOTA T100 (RM449U) Engine mounting bracket x Cylinder block
4444032
Oil filter union x Cylinder block2525018
Oil pressure switch x Cylinder block1515011
Generator adjusting bar x Cylinder block4242031
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block3838028
Water bypass pipe x Cylinder block8.58575 in.·lbf
Rear end plate x Cylinder block7.57566 in.·lbf
Drive plate x Crankshaft8385063
Flywheel x Crankshaft8585063
Clutch release cylinder x Transmission121209
Stabilizer bar bracket mounting bolt3030622
Stabilizer bar x Lower suspension arm131309
Front exhaust pipe x Exhaust crossover pipe6263046
Front exhaust pipe x Center exhaust pipe4849035
Front exhaust pipe support bracket x Front exhaust pipe4445033
Front exhaust pipe support bracket x Transmission4445033
Center exhaust pipe x Tailpipe4849035
Center exhaust pipe support bracket x Body2930021

Downloaded from www.Manualslib.com manuals search engine SS096−02
− SERVICE SPECIFICATIONSMFI (3RZ−FE)
SS−17
191 Author: Date:
1996 TOYOTA T100 (RM449U)
MFI (3RZ−FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum265 − 304 kPa
(2.7 − 3.1 kgf/cm2, 38 − 44 psi)
Fuel pumpResistance at 20°C (68°F)0.2 − 3.0 Ω
InjectorResistance at 20°C (68°F)
Injection volume
Difference between each cylinder
Fuel leakage12 − 16 Ω
69 − 88 cm3 (4.2 − 5.3 cu in.) per 15 seconds
5 cm3 (0.3 cu in.) or less
One drop or less per minutes
Throttle bodyThrottle valve fully closed angle
Throttle opener setting speed6°
1,200 − 1,400 rpm
TP sensorClearance between stop screw and leverTerminalsResistance
0 mm (0 in.) VTA − E2
0.50 mm (0.020 in.) IDL − E2
0.75 mm (0.030 in.) IDL − E2
Throttle valve fully open VTA − E2
−VC − E20.2 − 5.7 kΩ
2.3 kΩ or less
Infinity
2.0 − 10.2 kΩ
2.5 − 5.9 kΩ
IAC valveResistance +B − RSC or RSO17.0 − 24.5 Ω (−10 − 50°C)
21.5 − 28.5 Ω ( 50 − 100°C)
VSV for EVAPResistance at 20°C (68°F)30 − 34 Ω
VSV for EGRResistance at 20°C (68°F)33 − 39 Ω
VSV for Vapor
pressure sensorResistance at 20°C (68°F)37 − 44 Ω
Vapor pressure
sensorPower source voltage4.5 − 5.5 V
ECT sensorResistance at −20°C (−4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
MAF meterResistance (THA − E2) at −20°C (−4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
EGR gas temp.
sensorResistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)64 − 97 kΩ
11 − 16 kΩ
2 − 4 kΩ
Heated
oxygen sensorHeater coil resistance
Bank 1 sensor 1 at 20°C (68°F)
Bank 1 sensor 2 at 20°C (68°F)
11 − 16 Ω
11 − 16 Ω
Fuel cut RPMFuel return rpm M/T
A/T1,400 rpm
1,500 rpm

Downloaded from www.Manualslib.com manuals search engine SS00U−11
− SERVICE SPECIFICATIONSSFI (5VZ−FE)
SS−19
193 Author: Date:
1996 TOYOTA T100 (RM449U)
SFI (5VZ−FE)
SERVICE DATA
Fuel pressure
regulatorFuel pressure at no vacuum265 − 304 kPa (2.7 − 3.1 kgf/cm2, 38 − 44 psi)
Fuel pumpResistance at 20 °C (68 °F)0.2 − 3.0 Ω
InjectorResistance
Injection volume
Difference between each cylinder
Fuel leakageApprox. 13.8 Ω
56 − 69 cm3 (3.4 − 4.2 cu in.) per 15 sec.
6 cm3 (0.31 cu in.) or less
1 drop or less per minute
MAF meterResistance (THA − E2) at −20 °C (−4 °F)
at 0 °C (32 °F)
at 20 °C (68 °F)
at 40 °C (104 °F)
at 60 °C (140 °F)
at 80 °C (176 °F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
Throttle bodyThrottle valve fully closed angle
DP setting speed (M/T)
Throttle opener setting speed10°
1,800 − 2,200 rpm
900 − 1,950 rpm
Throttle position
sensor
Clearance between stop screw and lever
0 mm (0 in.) VTA − E2
0.32 mm (0.013 in.) IDL − E2
0.54 mm (0.021 in.) IDL − E2
Throttle valve fully open VTA − E2
VC − E2
0.28 − 6.4 kΩ
0.5 kΩ or less
Infinity
2.0 − 11.6 kΩ
2.7 − 7.7 kΩ
IAC valveResistance (+B − RSO or RSC) at cold
at hot17.0 − 24.5 Ω
21.5 − 28.5 Ω
VSV for fuel pres-
sure controlResistance at 20 °C (68 °F)33 − 39 Ω
VSV for EGR
(2WD 0.5 ton)Resistance at 20 °C (68 °F)33 − 39 Ω
VSV for EVAPResistance at 20 °C (68 °F)29 − 33 Ω
A/C idle−up valve
(w/ A/C)Resistance at 20 °C (68 °F)30 − 34 Ω
ECT sensorResistance at −20 °C (−4 °F)
at 0 °C (32 °F)
at 20 °C (68 °F)
at 40 °C (104 °F)
at 60 °C (140 °F)
at 80 °C (176 °F)10 − 20 kΩ
4 − 7 kΩ
2 − 3 kΩ
0.9 − 1.3 kΩ
0.4 − 0.7 kΩ
0.2 − 0.4 kΩ
EGR gas temper-
ature sensor
(2WD 0.5 ton)Resistance at 50 °C (122 °F)
at 100 °C (212 °F)
at 150 °C (302 °F)64 − 97 kΩ
11 − 16 κΩ
2 − 4 kΩ
Heated oxygen
sensorHeater coil resistance
M/T Bank 1 Sensor 1 at 20 °C (68 °F)
Others at 20 °C (68 °F)
5 − 7 Ω
11 − 16 Ω
Fuel cut rpmFuel return rpm M/T
A/T1,000 rpm
1,200 rpm

Downloaded from www.Manualslib.com manuals search engine SS09A−01
− SERVICE SPECIFICATIONSLUBRICATION (3RZ−FE)
SS−25
199 Author: Date:
1996 TOYOTA T100 (RM449U)
LUBRICATION (3RZ−FE)
SERVICE DATA
Oil pressure
At idle speed (normal operating temperature)
At 3,000 rpm (normal operating temperature)29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 − 490 kPa (2.5 − 5.0 kgf/cm2, 36 − 71 psi)
Oil pump
Body clearance STD
Maximum
Tip clearance STD
Maximum
Side clearance STD
Maximum0.100 − 0.175 mm (0.0039 − 0.0069 in.)
0.30 mm (0.0118 in.)
0.011 − 0.240mm (0.0043 − 0.0094 in.)
0.25 mm (0.0098 in.)
0.030 − 0.090 mm (0.0012 − 0.0035 in.)
0.15 mm (0.0059 in.)

Downloaded from www.Manualslib.com manuals search engine SS012−01
− SERVICE SPECIFICATIONSLUBRICATION (5VZ−FE)
SS−27
201 Author: Date:
1996 TOYOTA T100 (RM449U)
LUBRICATION (5VZ−FE)
SERVICE DATA
Oil pressureNormal operating temperature at idle speed
at 3,000 rpm29 kPa (0.3 kgf/cm2, 4.3 psi) or more
245 − 520 kPa (2.5 − 5.3 kgf/cm2, 36 − 75 psi)
Oil pumpBody clearance STD
Maximum
Tip clearance STD
Maximum
Side clearance STD
Maximum0.10 − 0.18 mm (0.0039 − 0.0069 in.)
0.30 mm (0.0118 in.)
0.11 − 0.24 mm (0.0043 − 0.0094 in.)
0.35 mm (0.0138 in.)
0.03 − 0.09 mm (0.0012 − 0.0035 in.)
0.15 mm (0.0059 in.)

Downloaded from www.Manualslib.com manuals search engine SS013−05
SS−28
− SERVICE SPECIFICATIONSLUBRICATION (5VZ−FE)
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pressure switch x Cylinder block1515011
Oil pump x Oil pump body cover101058
Oil pump x Cylinder block Bolt A
Bolt B20
42200
42014
31
Oil pump x Relief valve3737527
Oil strainer x Cylinder block7.57666 in.·lbf
Oil pan x Cylinder block7.67867 in.·lbf
Oil cooler x Cylinder block5960043

Downloaded from www.Manualslib.com manuals search engine SS089−02
− SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION
SS−49
223 Author: Date:
1996 TOYOTA T100 (RM449U)
AUTOMATIC TRANSMISSION
SERVICE DATA
Line pressure (Wheel locked)
(3RZ−FE)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
(5VZ−FE)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
363 − 422 kPa (3.7 − 4.2 kgf/cm2, 53 − 61 psi)
490 − 588 kPa (5.0 − 6.0 kgf/cm2, 71 − 85 psi)
932 − 1,177 kPa (9.5 − 12.0 kgf/cm
2, 135 − 171 psi)
1,294 − 1,638 kPa (13.2 − 16.7 kgf/cm2, 188 − 238 psi)
363 − 422 kPa (3.7 − 4.2 kgf/cm
2, 53 − 61 psi)
608 − 696 kPa (6.2 − 7.1 kgf/cm2, 88 − 101 psi)
902 − 1,147 kPa (9.2 − 11.7 kgf/cm
2, 131 − 166 psi)
1,432 − 1,942 kPa (14.6 − 19.8 kgf/cm2, 208 − 282 psi)
Engine stall revolution (D and R positions) 3RZ−FE
5VZ−FE1,950 ± 150 rpm
2,150 ± 150 rpm
Time lag N → D position
N → R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF and N position)
700 ± 50 rpm
Throttle cable adjustment
(Throttle valve fully opened)Between boot end face and inner cable stopper
0 − 1 mm (0 − 0.04 in.)
Drive plate runoutMax.
Torque converter runoutMax.
Torque converter installation distance 3R−FE
5VZ−FE0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 31.75 mm (1.2500 in.)
More than 17.95 mm (0.7067 in.)
Speedometer driven gear oil seal drive in depth 3RZ−FE
5VZ−FE20 mm (0.79 in.)
20 mm (0.79 in.)
Lock−up point
(3RZ−FE / A340E)
D position
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
(5VZ−FE / A340E)
D position
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
(5VZ−FE / A340F)
(Throttle valve opening 5%) Lock−up ON
Lock−up OFF
83 − 88 km/h (52 − 55 mph)
70 − 75 km/h (44 − 47 mph)
79 − 84 km/h (49 − 52 mph)
72 − 77 km/h (45 − 48 mph)
75 − 80 km/h (47 − 50 mph)
68 − 73 km/h (42 − 45 mph)

Downloaded from www.Manualslib.com manuals search engine SS08W−01
− SERVICE SPECIFICATIONSSTEERING
SS−71
245 Author: Date:
1996 TOYOTA T100 (RM449U)
STEERING
SERVICE DATA
ON−VEHICLE INSPECTION
Steering wheel freeplayMaximum30 mm (1.18 in.)
3RZ−FE:
Drive belt tension New belt135−185 lbf
Drive belt tension Used belt80−120 lbf
Oil level rise MaximumBelow 5 mm (0.20 in.)
5VZ−FE:
Drive belt tension New belt135−180 lbf
Drive belt tension Used belt85−120 lbf
Oil level rise MaximumBelow 5 mm (0.20 in.)
3RZ−FE and 5VZ−FE (2WD):
Oil pressure at idle speed with valve closedMinimum7,845 kPa (80 kgf/cm2, 1,138 psi)
5VZ−FE (4WD):
Oil pressure at idle speed with valve closedMinimum8,336 kPa (85 kgf/cm2, 1,209 psi)
Steering effort at idle speedMaximum8.3 N·m (85 kgf·cm, 73 in.·lbf)
TILT STEERING COLUMN
Pawl stopper
1 or A12.68 − 12.74 mm (0.4992 − 0.5016 in.)
2 or B12.61 − 12.67 mm (0.4965 − 0.4988 in.)
3 or C12.54 − 12.60 mm (0.4937 − 0.4961 in.)
4 or D12.47 − 12.53 mm (0.4909 − 0.4933 in.)
5 or E12.40 − 12.46 mm (0.4882 − 0.4906 in.)
6 or F12.33 − 12.39 mm (0.4854 − 0.4878 in.)
7 or G12.26 − 12.32 mm (0.4827 − 0.4850 in.)
PS VANE PUMP
3RZ−FE and 5VZ−FE:
Pump shaft and front housing bushing oil clearance STD0.03−0.05 mm (0.0012−0.0020 in.)
Pump shaft and front housing bushing oil clearanceMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thicknessMinimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Vane plate and pump rotor groove clearanceMaximum0.035 mm (0.0014 in.)
Vane plate length Pump rotor and cam ring mark
None14.999−15.001 mm (0.59051−0.59059 in.)
114.997−14.999 mm (0.59043−0.59051 in.)
214.995−14.997 mm (0.59035−0.59043 in.)
314.993−14.995 mm (0.59027−0.59035 in.)
414.991−14.993 mm (0.59020−0.59027 in.)
Flow control valve spring lengthMinimum32.3 mm (1.272 in.)
Pump rotating torqueMaximum0.25 N·m (2.5 kgf·cm, 2.2 in.·lbf) or less
PS GEAR
2WD:
Steering rack runoutMaximum0.3 mm (0.0118 in.)

Downloaded from www.Manualslib.com manuals search engine SS08X−01
− SERVICE SPECIFICATIONSSTEERING
SS−73
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
STEERING COLUMN
NON−TILT STEERING COLUMN:
Steering wheel set nut3536026
Steering wheel pad set screw (Torx screw)9.09078 in.·lbf
Steering column assembly set bolt and nut2526019
Control shaft lever x Control shaft assembly AT3536026
Intermediate shaft x Control valve assembly 2WD3536026
Intermediate shaft x Worm gear valve assembly 4WD3536026
Sliding w/shaft york sub−assembly x Intermediate shaft3536026
Main shaft assembly x Sliding w/shaft york sub−assembly3536026
TILT STEERING COLUMN:
Steering wheel set nut3536026
Steering wheel pad set screw (Torx screw)9.09078 in.·lbf
Steering column assembly set bolt and nut2526019
Control shaft lever x Control shaft assembly AT3536026
Intermediate shaft x Control valve assembly 2WD3536026
Intermediate shaft x Worm gear valve assembly 4WD3536026
Sliding w/shaft york sub−assembly x Intermediate shaft3536026
Sliding york sub−assembly x Sliding w/shaft york sub−assembly3536026
Main shaft assembly x Sliding york sub−assembly3536026
Turn signal bracket set bolt7.88069 in.·lbf
Tilt lever assembly set bolt22017 in.·lbf
Tilt sub lever side pawl set bolt x nut5.96052 in.·lbf
Tilt lever retainer set nut1515011
Compression spring set bolt7.88069 in.·lbf
PS VANE PUMP
3RZ−FE and 5VZ−FE:
Union bolt x Pressure feed tube4747534
Pressure port union x Pump housing8385061
Bracket x Pump assembly 5VZ−FE4344032
Rear housing set bolt2424017
Oil reservoir set bolt Front131309
Rear2424017
Vane pump pulley set nut4344032
Vane pump assembly set bolt 3RZ−FE3940029
Vane pump assembly with bracket set bolt and nut 5VZ−FE3940029
PS GEAR
2WD:
Control valve housing x Rack housing1818513
Self−locking nut2525018
Rack housing cap6970051
Rack guide spring cap lock nut51 (60)521 (700)38 (51)
Rack x Rack end61 (83)618 (850)45 (62)

Downloaded from www.Manualslib.com manuals search engine SS−78
− SERVICE SPECIFICATIONSBODY ELECTRICAL
252 Author: Date:
1996 TOYOTA T100 (RM449U)B − C
Approx. 55.0 Ω
FUEL SENDER GAUGE
Float position mm (in.)Resistance (Ω)
F: Approx. 95 mmApprox. 3.0 Ω
1/2: Approx. 188.0 mmApprox. 32.5 Ω
E: Approx. 283.0 mmApprox. 110.0 Ω
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE (w/ Tachometer)Resistance (Ω)
A − BApprox. 150.0 Ω
A − CApprox. 54.0 Ω
B − CApprox. 138.0 Ω
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE (w/ o Tachometer)
A − BApprox. 25.0 Ω
OIL PRESSURE RECEIVER GAUGE
A − BApprox. 25.0 Ω
DOOR LOCK CONTROL RELAY (Wire Harness Side)
2 − Ground (Constant)Battery positive voltage
8 − Ground (Ignition Switch LOCK or ACC)No voltage
8 − Ground (Ignition Switch ON)Battery positive voltage
13 − Ground (Key unlock warning switch OFF (Ignition key removed))No voltage
13 − Ground (Key unlock warning switch ON (Ignition key set))Battery positive voltage
CRUISE CONTROL ECU (wire harness side)
24 − 26 (constant)Approx. 2.0 kΩ
25 − 26 (Actuator arm turned)Resistance change even
10 − Ground (Brake pedal position: Released)Approx. 38.0 Ω
10 − Ground (Brake pedal position: Depressed)No continuity
CRUISE CONTROL SWITCH
18 − Ground (Control switch position: OFF)No continuity
18 − Ground (Control switch position: RESUME/ACCEL)Approx. 68.0 Ω
18 − Ground (Control switch position: SET/COAST)Approx. 198.0 Ω
18 − Ground (Control switch position: CANCEL)Approx. 418.0 Ω
14 − Ground (Ignition switch position: LOCK or ACC)No voltage
14 − Ground (Ignition switch position: ON)Battery positive voltage
15 − Ground (Constant)Battery positive voltage
1 − Ground (Constant)Battery positive voltage
16 − Ground (Brake pedal position: Released)No voltage
16 − Ground (Brake pedal position: Depressed)Battery positive voltage
20 − Ground (With ignition switch ON, Speedsensor shaft turned)Valtage changes repeatedly
CRUISE CONTROL ACTUATOR
1 − 3Approx. 2.0 kΩ
2 − 3 (The arm is moving from the closed to open position)Approx. 0.5 to 1.8 kΩ
ANTENNA MOTOR CONTROL RELAY (Wire harness side)
3 − Ground (Constant)Battery positive voltage
5 − Ground (Ignition Switch position: LOCK)No voltage
5 − Ground (Ignition switch position: ACC)Battery positive voltage
7 − Ground (Ignition switch position: LOCK)No voltage