TOYOTA TACOMA 2004 (in English) Repair Manual

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The SRS airbags are designed to deploy
in severe (usually frontal) collisions
where the magnitude and duration of
the forward deceleration of the vehicle
exceeds the designed threshold level.
The SRS airbags will deploy if the severi-
ty of the impact is above the designed
threshold level, comparable to an approxi-
mate 25 km/h (15 mph) collision when the
vehicle has the impact straight into a fixed
barrier that does not move or deform.
However, this threshold velocity will be
considerably higher if the vehicle strikes
an object, such as a parked vehicle or
sign pole, which can move or deform on
impact, or if the vehicle is involved in an
underride co llision (e.g. a collision in
which the front of the vehicle “underrides”,
or goes under, the bed of a truck, etc.).
It is possible that in some collisions
where the forward deceleration of the ve-
hicle is very close to the designed thresh-
old level, the SRS airbags and front seat
belt pretensioners may not activate togeth-
er.
Always wear your seat belts properly.
Collision from the rear
Collision from the side Vehicle rollover
The SRS airbags are generally not de-
signed to inflate if the vehicle is in-
volved in a side or rear collision, if it
rolls over, or if it is involved in a low
speed frontal collision. But, when ever a
collision of any type causes sufficient
forward deceleration of the vehicle, de-
ployment of the SRS airbags may oc-
cur.
Hitting a curb,
edge of pavement
or hard surface
Landing hard or vehicle falling Falling into or
jumping over a
deep hole
The SRS airbags may also deploy if a
serious impact occurs to the underside
of your vehicle. Some examples are
shown in the illustration.

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The SRS airbag system consists mainly of
the following components, and their loca-
tions are shown in the illustration.1. Front airbag sensors
2. Airbag module for driver (airbag and inflator)
3. Airbag module for front passenger (airbag and inflator)
4. Airbag sensor assembly
5. SRS warning light
The airbag sensor assembly consists of a
safing sensor and airbag sensor. The front airbag sensors constantly moni-
tor the forward deceleration of the vehicle.
If an impact results in a forward decelera-
tion beyond the designed threshold level,
the system triggers the airbag inflators. At
this time a chemical reaction in the infla-
tors very quickly fills the air
bags with
non− toxic gas to help restrain the forward
motion of the occupants. The airbags then
quickly deflate, so that there is no ob-
struction of the driver ’s vision should it be
necessary to continue driving.
When the airbags inflate, they produce a
loud noise and release some smoke and
residue along with non −toxic gas. This
does not indicate a fire. This smoke may
remain inside the vehicle for some time,
and may cause some minor irritation to
the eyes, skin or breathing. Be sure to
wash off any residue as soon as possible
to prevent any potential skin irritation with
soap and water. If you can safely exit
from the vehicle, you should do so imme-
diately. Deployment of the airbags happens in a
fraction of a second, so the airbags must
inflate with considerable force. While the
system is desi
gned to reduce serious inju-
ries, primarily to the head and chest, it
may also cause other, less severe injuries
to the face, chest, arms and hands. These
are usually in the nature of minor burns
or abrasions and swelling, but the force of
a deploying airbag can cause more seri-
ous injuries, especially if an occupant’s
hands, arms, chest or head is in close
proximity to the airbag module at the time
of deployment. This is why it is important
for the occupant to: avoid placing any
object or part of the body between the
occupant and the airbag module; sit
straight and well back into the seat; wear
the available seat belt properly; and sit as
far as possible from the airbag module,
while still maintaining control of the ve-
hicle.
Parts of the airbag module (steering wheel
hub, airbag cover and inflator) may be hot
for several minutes after deployment, so
do not touch! The airbags inflate only
once. The windshield may be damaged by
absorbing some of the force of the inflat-
ing airbag.

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CAUTION
The driver or front passenger who is
too close to the steering wheel or
dashboard during airbag deployment
can be killed or seriously injured.
Toyota strongly recommends that:
The driver sit as far back as pos-
sible from the steering wheel while
still maintaining control of the ve-
hicle.
The front passenger sit as far back
as possible from the dashboard.
All vehicle occupants be properly
restrained using the available seat
belts.
For instructions and precautions con-
cerning the seating position, see
“—Front seat precautions” in this
Section.Do not sit on the edge of the seat
or lean against the dashboard when
the vehicle is in use, since the
front passenger airbag could inflate
with considerable speed and force.
Anyone who is up against, or very
close to, an airbag when it inflates,
can be killed or seriously injured.
Sit up straight and well back in the
seat, and always use your seat belt
properly.Toyota strongly recommends that all
infants and children be placed in
the rear seat of the vehicle and be
properly restrained.
Do not allow a child to stand up or
kneel on the front passenger seat,
since the front passenger airbag
could inflate with considerable
speed and force. Otherwise, the
child may be killed or seriously in-
jured.

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Do not hold a child on your lap or
in your arms. Use a child restraint
system in the rear seat. For instruc-
tions concerning the installation of
a child restraint system, see “Child
restraint” in this Section.
Do not put anything or any part of
your body on or in front of the
dashboard or steering wheel pad
that houses the airbag system. They
might restrict inflation or cause
death or serious injury as they are
projected rearward by the force of
the deploying airbags. Likewise, the
driver and front passenger should
not hold objects in their arms or on
their knees.
Do not modify or remove any wir-
ing. Do not modify, remove, strike
or open any components such as
the steering wheel pad, steering
wheel, column cover, dashboard
near the front passenger airbag,
front passenger airbag cover, front
passenger airbag or airbag sensor
assembly. Doing so may prevent the
airbag system from activating cor-
rectly, cause sudden activation of
the system or disable the system,
which could result in death or seri-
ous injury.
Failure to follow these instructions
can result in death or serious injury.
Consult your Toyota dealer about any
repair and modification.

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NOTICE
Do not perform any of the following
changes without consulting your
Toyota dealer. Such changes can in-
terfere with proper operation of the
SRS airbag system in some cases.
Installation of electronic devices
such as a mobile twoway radio,
cassette tape player or compact
disc player
 Modification of the suspension sys-
tem
 Modification of the front end struc-
ture
 Attachment of a grille guard (bull
bar, kangaroo bar, etc.), snowplow,
winches or any other equipment to
the front end
 Repairs made on or near the front
fenders, front end structure, con-
sole, steering column, steering
wheel or dashboard near the front
passenger airbag
This indicator comes on when the igni-
tion key is turned to the “ON” position.
It goes off after about 6 seconds. This
means the SRS airbags are operating
properly.
This warning light system monitors the
airbag sensor assembly, front airbag sen-
sors, seat belt pretensioner assemblies,
inflators, warning light, interconnecting wir-
ing and power sources. (For details, see
“Service reminder indicators and warning
buzzers” in Section 1 −6.) If any of the following conditions occurs,
this indicates a malfunction of the airbags
or seat belt pretensioners. Contact your
Toyota dealer as soon as possible.
When the ignition key is turned to the
“ON” position, the light does not come
on, remains on or flashes.
The light comes on or starts flashing
while driving.

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In the following cases, contact your Toyota
dealer as soon as possible:
The SRS front airbags have been in-
flated.
The front of the vehicle (shaded in the
illustration) was involved in an accident
that was not severe enough to cause
the SRS airbags to inflate.
The pad section of the steering wheel
or front passenger airbag cover
(shaded in the illustration) is scratched,
cracked, or otherwise damaged.
NOTICE
Do not disconnect the battery cables
before contacting your Toyota dealer.Indicator light
This onoff switch is designed to dis-
able the front passenger airbag in order
to allow usage, if necessary, of a mem-
ber of a passenger risk group identified
in TABLE 1 is occupying the right front
passenger seating position. (For details,
see “SRS driver airbag and front pas-
senger airbag” in this Section.)
Operate onoff switch as follows:
Insert key into the keyhole and turn it.
To turn front passenger airbag on: Turn
the key clockwise to the “ON” position.
To turn front passenger airbag off: Turn
the key counterclockwise to the “OFF”
position.
Passenger airbag manual
onoff switch
(on some models)

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The indicator light comes on when the
front passenger airbag system is off.
CAUTION
Make sure that the indicator light is
off.
Do not turn off the passenger air-
bag manual onoff switch except
when a member of a passenger risk
group identified in TABLE 1 is oc-
cupying the right front passenger
seating position.
When the passenger airbag manual
onoff switch is turned off, the
front passenger airbag will not in-
flate in a collision and turning off
the front passenger airbag can re-
duce the occupant protection which
your vehicle safety systems can
provide to you in certain accidents
and increase the likelihood of seri-
ous personal injuries.
For details, see “SRS driver and front
passenger airbags” in this Section.
Toyota strongly urges the use of ap-
propriate child restraint systems for
children.
The laws of all 50 states in the U.S.A.
and Canada now require the use of a
child restraint system.
Your vehicle conforms to SAEJ1819.
If a child is too large for a child restraint
system, the child should sit in the seat
and must be restrained using the vehicle’s
seat belt. See “Seat belts” in this Section
for details.
CAUTION
For effective protection in automo-
bile accidents and sudden stops, a
child must be properly restrained,
using a seat belt or child restraint
system depending on the age and
size of the child. Holding a child in
your arms is not a substitute for a
child restraint system. In an acci-
dent, the child can be crushed
against the windshield, or between
you and the vehicle’s interior.
Vehicles with passenger airbag manu-
al onoff switch—
REGULAR CAB MODELS—
Toyota strongly urges use of a
proper child restraint system which
conforms to the size of the child.
XTRACAB MODELS—
Toyota strongly urges use of a
proper child restraint system which
conforms to the size of the child,
installed on the rear seat. Accord-
ing to accident statistics, the child
is safer when properly restrained in
the rear seat than in the front seat.
Never put infant or child age 1 to
12 in a passenger risk group on the
right front seat with the passenger
airbag manual onoff switch in the
“ON” position. In the event of an
accident, the force of the rapid
inflation of the front passenger air-
bag can cause death or serious in-
jury to the child.
Child restraint—
—Child restraint precautions

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If you must put infant or child age
1 to 12 in a passenger risk group
on the right front seat, make sure
the passenger airbag manual onoff
switch is in the “OFF” position and
that the indicator light is on. (For
details, see “SRS driver airbag and
front passenger airbag” in this Sec-
tion.)
Do not use the seat belt extender
when installing a child restraint
system on the front or rear passen-
ger seat. If installing a child re-
straint system with the seat belt
extender connected to the seat belt,
the seat belt will not securely hold
the child restraint system, which
could cause death or serious injury
to the child or other passengers in
the event of collision.
Make sure you have complied with
all installation instructions provided
by the child restraint manufacturer
and that the system is properly se-
cured. If it is not secured properly,
it may cause death or serious injury
to the child in the event of a sud-
den stop or accident.
Vehicles without passenger airbag
manual onoff switch—
Toyota strongly urges use of a
proper child restraint system which
conforms to the size of the child,
installed on the rear seat. Accord-
ing to accident statistics, the child
is safer when properly restrained in
the rear seat than in the front seat.
Never install a rearfacing child re-
straint system on the front passen-
ger seat. In the event of an acci-
dent, the force of the rapid inflation
of the front passenger airbag can
cause death or serious injury to the
child if the rearfacing child re-
straint system is installed on the
front passenger seat.
A forwardfacing child restraint sys-
tem should be allowed to be
installed on the front passenger
seat only when it is unavoidable.
Always move the seat as far back
as possible, because the front pas-
senger airbag could inflate with
considerable speed and force.
Otherwise, the child may be killed
or seriously injured.
Do not use the seat belt extender
when installing a child restraint
system on the front or rear passen-
ger seat. If installing a child re-
straint system with the seat belt
extender connected to the seat belt,
the seat belt will not securely hold
the child restraint system, which
could cause death or serious injury
to the child or other passengers in
the event of collision.
Make sure you have complied with
all installation instructions provided
by the child restraint manufacturer
and that the system is properly se-
cured. If it is not secured properly,
it may cause death or serious injury
to the child in the event of a sud-
den stop or accident.

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A child restraint system for a small
child or baby must itself be properly
restrained on the seat with either the
lap belt or the lap portion of the lap/
shoulder belt. You must carefully con-
sult the manufacturer ’s instructions
which accompany the child restraint
system.
To provide proper restraint, use a child
restraint system following the manufactur-
er ’s instructions about the appropriate age
and size of the child for the child restraint
system.
Install the child restraint system correctly
following the instructions provided by its
manufacturer. General directions are also
provided under the following illustrations.
The child restraint system should be
installed on the rear seat if your vehicle
is equipped with rear seats. According to
accident statistics, the child is safer when
properly restrained in the rear seat than
in the front seat.
When not using the child restraint system,
keep it secured with the seat belt or place
it somewhere other than the passenger
compartment. This will prevent it from in-
juring passengers in the event of a sud-
den stop or accident.Child restraint systems are classified into
the following 3 types depending on the
child’s age and size.
(A) Infant seat
(B) Convertible seat
(C) Booster seat
Install the child restraint system following
the instructions provided by its manufac-
turer.
Your vehicle has anchor brackets for se-
curing the top strap of a child restraint
system.
For instructions about how to use the an-
chor bracket, see “—Using a top strap” in
this Section.
The child restraint lower anchorages ap-
proved for your vehicle may also be used.
See “—Installation with child restraint low-
er anchorages” in this Section.
(A) Infant seat
(B) Convertible seat
—Child restraint system
—Types of child restraint
system

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(C) Booster seat(A) INFANT SEAT INSTALLATION
An infant seat must be used in rear
facing position only.
Same angle
Same
position
CAUTION
Split bench seat only: When instal-
ling a child restraint system in the
center position, adjust both seat
cushions to the same position and
align both seatbacks at the same
angle. Otherwise, the child restraint
system cannot be securely re-
strained and this may cause death
or serious injuries in a collision.
If the driver ’s seat position does
not allow sufficient space for safe
installation, install the child re-
straint system at another position.
—Installation with 2point type
seat belt
(vehicles with passenger
airbag manual onoff switch)