service TOYOTA TERCEL 1996 Service Repair Manual

N06553
AC1DE-01
AC-22
- AIR CONDITIONINGMANIFOLD GAUGE SET
1996 TERCEL (RM440U)
SET OFF
1. CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE
SET
2. DISCONNECT QUICK DISCONNECT ADAPTERS
FROM SERVICE VALVES ON REFRIGERANT LINE
HINT:
Slide the sleeve of the quick disconnect adapter upward to un-
lock the adapter and remove it from the service valve.
3. INSTALL CAPS TO SERVICE VALVES ON REFRIGER-
ANT LINE

AC3IP-01
AC-38
- AIR CONDITIONINGCOMPRESSOR
1996 TERCEL (RM440U)
REMOVAL
1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR APPROX. 10 MINUTES
2. STOP ENGINE
3. DISCONNECT NEGATIVE (-) TERMINAL CABLE FROM BATTERY
4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
5. REMOVE ENGINE UNDER COVER
6. DISCONNECT CONNECTOR FROM MAGNETIC CLUTCH
7. DISCONNECT 2 HOSES FROM COMPRESSOR SERVICE VALVE
NOTICE:
Cap the open fitting immediately to keep moisture or dirt out of the system
8. REMOVE COMPRESSOR
(a) Loosen the compressor drive belt.
(b) Remove the compressor mounting bolts and the compressor.

AC2WN-02
- AIR CONDITIONINGCOMPRESSOR
AC-39
1996 TERCEL (RM440U)
INSTALLATION
1. INSTALL COMPRESSOR WITH 4 MOUNTING BOLTS
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
2. INSTALL DRIVE BELT (See page AC-20)
3. CONNECT 2 HOSES TO COMPRESSOR SERVICE VALVES
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
HINT:
Lubricate 2 new O-rings with compressor oil and install the tubes.
4. CONNECT MAGNETIC CLUTCH LEAD WIRE TO WIRING HARNESS
5. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
6. EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT
Specified amount:
600 ± 50 g (21.73 ± 1.76 oz.)
7. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.
8. INSPECT A/C OPERATION