bulb TOYOTA TERCEL 1996 Service User Guide

Z09752
From Back Side
Z08444
Z08449
N12797
BE-18
- BODY ELECTRICALHEADLIGHT AND TAILLIGHT SYSTEM
1996 TERCEL (RM440U)
(b) Connect the wire harness side connector to the relay and
inspect wire harness side connector from the back side,
as shown.
Tester connectionConditionSpecified condition
5 - GroundLight control switch OFF or TAILNo continuity
5 - GroundLight control switch HEADContinuity
17 - Ground* Headlight dimmer switch LONo voltage
17 - Ground* Headlight dimmer switch High or FlashBattery positive voltage
* With light control switch turned to HEAD
If circuit is as specified, try replacing the relay with a new one.
If circuit is not as specified, inspect the circuit connected to oth-
er parts.
7. INSPECT D.R.L. No.4 RELAY CONTINUITY
ConditionTester connectionSpecified condition
Constant1 - 2Continuity
Apply B+ between
terminals 1 and 2.3 - 4Continuity
If continuity is not as specified, replace the relay.
8. INSPECT DAYTIME RESISTOR RESISTANCE
ConditionTester connectionSpecified condition
Constant1 - 2Approx. 337 MW
If resistance is not as specified, replace the resistor
9. INSPECT INTEGRATION RELAY OPERATION
(a) Connect the positive (+) lead from the battery to terminal
3.
(b) Connect the negative (-) lead from the battery to termi-
nals 7 and 11.
(c) Check that the bulb lights and the chime sounds for 4 -
8 seconds.
(d) Return to step (a), and operate the chime again.

BE0R1-02
Z11159
1 2 3
Z14865
BE1843
1 23
Turn Signal Light Bulbs (21W) BE-22
- BODY ELECTRICALTURN SIGNAL AND HAZARD WARNING SYSTEM
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT TURN SIGNAL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
Left turn1 - 2Continuity
Neutral-No continuity
Right turn2 - 3Continuity
If continuity is not as specified, replace the switch.
2. INSPECT HAZARD WARNING SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF7 - 10Continuity
ON4 - 5 - 6 - 9
7 - 8Continuity
Illumination2 - 3Continuity
If continuity is not as specified, replace the switch.
3. INSPECT TURN SIGNAL FLASHER OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and the negative (-) lead to terminal 3.
(b) Connect the two turn signal light bulbs parallel to each
other to terminal 1 and 3, and check that the bulbs flash.
HINT:
The turn signal lights should flash 60 to 120 times par minute.
If one of the front or rear turn signal lights has an open circuit,
the numbers of flashed will be more than 140 par minute.
If operation is not as specified, replace the flasher.

BE1OR-01
Z16434
w/o Tachometer
Connector ºAº
Bulb Check Relay
Bulb Check Relay w/ TachometerConnector ºBº
Connector ºCº
Connector ºAºConnector ºCº
Connector ºBº
- BODY ELECTRICALCOMBINATION METER
BE-35
1996 TERCEL (RM440U)
CIRCUIT

I16684
No.Wiring Connector Side
1
2
3
4
5
6
7GAUGE Fuse
10
11
12
13
1
2
3
4
5
7
8
1
2
3
4
5
6
7
8
9
10Generator
IGN Fuse
SRS Fuse
Airbag Sensor Assembly
Seat Belt Buckle Switch
Low Oil Pressure Warning Switch
Igniter
TAIL Fuse
Door Courtesy Switch
DOME Fuse
Fuel Level Warning Switch
Engine Coolant Temperature Sender Gauge
ABS ECU
ECM
O/D Off Switch
Light Control Rheostat
Ground
Headlight Dimmer Switch
Turn Signal Switch (Left) Ground
Fuel Sender Gauge
Theft Deterrent ECU
Speed Control Unit
Ground
Starter Relay
Brake Fluid Level Warning Switch
and Parking Brake Switch
Turn Signal Switch (Right) A
B
C
F
E
T: Fuel Receiver Gauge
: Engine Coolant Temperature Receiver Gauge
: Tachometer
Hi-Grade
SRS Warning Illumination Open Door Warning Hi-Beam Indicator Security Indicator Left Turn Indicator Right Turn Indicator Discharge Warning Seat Belt Warning O/D Off Indicator Brake WarningBulb Check Relay Malfunction Indicator Low Oil Pressure Warning ABS Warning Fuel Lever Warning Speed Sensor
A5 B7 A12 C2 A2
A6
B5 C9 B4 A7 B3 B1 A10 B8 B9 C7 C4
A4 A11 A13C1 C5C3 C10A3 C8C6 A1TE F BE-36
- BODY ELECTRICALCOMBINATION METER
1996 TERCEL (RM440U)

I16685
No.Wiring Connector Side
1
2
3
4
5
6
7GAUGE Fuse
10
11
12
13
1
3
4
5
7
1
2
3
4
5
6
7
8
9
10Generator
IGN Fuse
SRS Fuse
Airbag Sensor Assembly
Seat Belt Buckle Switch
Low Oil Pressure Warning Switch
Igniter
TAIL Fuse
Door Courtesy Switch
DOME Fuse
Fuel Level Warning Switch
ABS ECU
ECM
O/D Off Switch
Light Control Rheostat
Headlight Dimmer Switch
Turn Signal Switch (Left) Ground
Fuel Sender Gauge
Theft Deterrent ECU
Speed Control Unit
Ground
Starter Relay
Brake Fluid Level Warning Switch
and Parking Brake Switch
Turn Signal Switch (Right) A
B
C
F
E
T: Fuel Receiver Gauge
: Engine Coolant Temperature Receiver Gauge
: Tachometer
8
9Ground
Engine Coolant Temperature Sender Gauge
A4 A11 A13C1 C5C3 C10A3 C8C6 A1
A5 B7 A12 C2 A2
A6
B5 C9 B4 A7 B3 B1 A10 A8 A9 C7 C4
SRS Warning Illumination Open Door Warning Hi-Beam Indicator Security Indicator Left Turn Indicator Right Turn Indicator Discharge Warning Seat Belt Warning O/D Off Indicator Brake WarningBulb Check Relay Malfunction Indicator Low Oil Pressure Warning ABS Warning
Fuel Lever Warning Speed Sensor TE F Lo-Grade
- BODY ELECTRICALCOMBINATION METER
BE-37
1996 TERCEL (RM440U)

BE26Q-01
N12803N12541I22670
w/ Tachometer
A
B
w/o Tachometer
A
B
N13601
Ignition
Switch
BatteryFuel
Receiver
Gauge
Z08460
N12804
A
BC
DE F BE-38
- BODY ELECTRICALCOMBINATION METER
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT VEHICLE SPEED SENSOR OPERATION
Check that there is continuity between terminals A and B four
times for every revolution of the speedometer shaft.
If operation is not as specified, replace the speedometer.
2. INSPECT FUEL RECEIVER GAUGE OPERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, check that the receiver gauge
needle indicates EMPTY.
(c) Connect terminals 5 and 6 on the wire harness side con-
nector through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up
and the receiver gauge needle moves towards the full
side.
HINT:
Because of the silicon oil in the gauge, it will take a short time
for needle to stabilize.
If operation is not as specified, inspect the receiver gauge resis-
tance.
3. INSPECT FUEL RECEIVER GAUGE RESISTANCE
Measure the resistance between terminals.
w/ Tachometer:
Between terminalsResistance (W)
A - BApprox. 115.8
A - CApprox. 177.2
B - CApprox. 61.4

N12805
A
BC
N15789
EF
1/256
Z08044
Ignition
Switch
BatteryWarning Light
N13602
1
4
- BODY ELECTRICALCOMBINATION METER
BE-39
1996 TERCEL (RM440U)
w/o Tachometer:
Between terminalsResistance (W)
A - BApprox. 171.2
A - CApprox. 272.8
B - CApprox. 101.6
If resistance value is not as specified, replace the receiver
gauge.
4. INSPECT FUEL SENDER GAUGE RESISTANCE
Measure the resistance between Red Cable and Black Cable.
Float position : mm (in.)Resistance (W)
F : Approx. 13.0 ± 3
(0.512 ± 0.118)3 ± 1.0
1/2 : Approx. 61.0 (2.402)29 ± 4.8
E : Approx. 124.0 ± 3
(4.882 ± 0.118)110 ± 7.7
If resistance value is not as specified, replace the sender
gauge.
5. INSPECT FUEL LEVEL WARNING LIGHT
(a) Disconnect the connector from the sender gauge.
(b) Connect terminals 1 and 3 on the wire harness side con-
nector.
(c) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does no light up, test the bulb.
6. INSPECT FUEL LEVEL WARNING SWITCH
OPERATION
(a) Apply battery positive voltage between terminals and
through a 3.4 W test bulb, check that the bulb lights up.
HINT:
It will take a short time for bulb to light up.

N13603
1
4
Z08045
Engine Coolant Temperature Gauge
Ignition
Switch
BatterySender
Gauge
Z07424
Engine Coolant Temperature Gauge
BatteryTest Bulb
(3.4 W)
N12804
A
BC
DE F
N12806
A B
C BE-40
- BODY ELECTRICALCOMBINATION METER
1996 TERCEL (RM440U)
(b) Submerge the switch in fuel, and check that the bulb goes
out.
If operation is not as specified, replace the sender gauge.
7. INSPECT RECEIVER ENGINE COOLANT
TEMPERATURE GAUGE OPERATION
(a) Disconnect the connector from the sender gauge.
(b) Turn the ignition switch ON, and check that the receiver
gauge needle indicates COOL.
(c) Ground terminal on the wire harness side connecter
through a 3.4 W test bulb.
(d) Turn the ignition switch ON, check that the bulb lights up
and the receiver gauge needle moves to the hot side.
If operation is as specified, replace the sender gauge. Then, re-
check the system.
If operation is not as specified, measure the receiver gauge re-
sistance.
8. INSPECT ENGINE COOLANT TEMPERATURE
RECEIVER GAUGE RESISTANCE
Measure the resistance between terminals.
w/ Tachometer:
Between terminalsResistance (W)
D - EApprox. 51.0
D - FApprox. 148.6
E - FApprox. 199.6
w/o Tachometer:
Between terminalsResistance (W)
A - BApprox. 54.0
A - CApprox. 175.7
B - CApprox. 229.7
HINT:
Connect the test leads so that the current from the ohmmeter
can flow according to the above order. This circuit includes the
diode.

BE0044
Ignition
Switch
BatteryWarning Light
BE0146
BE1217
Ignition
Switch
BatteryWarning Light
BE1601
ON OFF
- BODY ELECTRICALCOMBINATION METER
BE-41
1996 TERCEL (RM440U)
If resistance value is not as specified, replace the receiver
gauge.
9. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the warning switch and
ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, and check that the warning
light lights up.
If the warning light does not light up, test the bulb.
10. INSPECT LOW OIL PRESSURE SWITCH CONTINUITY
(a) Disconnect the connector from the switch.
(b) Check that there is continuity between terminal and
ground with the engine stopped.
(c) Check that there is no continuity between terminal and
ground with the engine running.
HINT:
Oil pressure should be over 49 kPa (0.5 kgf/cm
2, 7.1 psi).
If operation is not as specified, replace the switch.
11. INSPECT BRAKE SYSTEM WARNING LIGHT
(a) Disconnect the connectors from the level warning switch
and parking brake switch.
(b) Connect terminals on the wire harness side connector of
the level warning switch connector.
(c) Turn the ignition switch ON, and check that the warning
light lights up.
If the warning light does not light up, test the bulb.
12. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CONTINUITY
(a) Check that there is no continuity between terminals with
the switch OFF (float up).
(b) Check that there is continuity between terminals with the
switch ON (float down).
If operation is not as specified, replace the switch.

Z11183
BE0044
Ignition
Switch
BatteryWarning Light
BE1428
ON
OFF
Z17684
Ignition
Switch
BatteryWarning Light
Wire Harness Side
N20834
OFF
ON BE-42
- BODY ELECTRICALCOMBINATION METER
1996 TERCEL (RM440U)
13. INSPECT PARKING BRAKE SWITCH CONTINUITY
(a) Check that there is continuity between terminal and
switch body with the switch ON (switch pin released).
(b) Check that there is no continuity between terminal and
switch body with the switch OFF (switch pin pushed in).
If operation is not as specified, replace the switch or inspect
ground point.
14. INSPECT OPEN DOOR WARNING LIGHT
(a) Disconnect the connectors from the door courtesy switch
and ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb.
15. INSPECT OPEN DOOR COURTESY SWITCH
CONTINUITY
(a) Check that there is continuity between terminals and the
switch body with the switch ON (switch pin released:
opened door).
(b) Check that there is no continuity between terminals and
the switch body with the switch OFF (switch pin pushed
in: closed doors).
If operation is not as specified, replace the switch.
16. INSPECT SEAT BELT WARNING LIGHT
(a) Disconnect the connector from the driver's seat belt re-
tractor assembly.
(b) Connect terminals 1 and 2 on the wire harness side con-
nector.
(c) Turn the ignition switch ON, and check that the warning
light lights up.
If the warning light does not light up, test the bulb.
17. INSPECT SEAT BELT RETRACTOR SWITCH
CONTINUITY
(a) Check that there is continuity between terminals on the
switch side connector with the switch ON (belt down-
ward).
(b) Check that there is continuity between terminals on the
switch side connector with the switch OFF (belt upward).
If continuity is not as specified, replace the retractor assembly.